Asset Performance Management for Collaborative and Integrated Operations David Watkins © 2014 Bentley Systems, Incorporated
Agenda • Definitions • Eco system • Process • Integration to business • Visualization
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Integrated Operations (IO) New work processes and ways of performing oil and gas exploration and production which is facilitated by new information and communication technology. ….. Collaboration with a production focus ….
Asset Performance Management (APM) encompasses the capabilities of data capture, integration, visualization and analytics tied together for the explicit purpose of improving the reliability and availability of physical assets. APM includes the concepts of condition monitoring, predictive forecasting and reliability-centered maintenance (RCM). 3 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated
Where are our opportunities? • Integrated and repeatable processes for all assets • Integration of quality data: design, operation etc (big data) • Integrated visualization • Integration of reliability processes with operation performance • Prediction and Optimization Benefits: Cost savings, few people in ‘hot’ areas, improved efficiency, reduced risk
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Integrated ECO System
Installation
Analysis and Design
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Operations and Maintenance
APM Solution Focus for Refinery Risk Based Inspections
Asset Health Monitoring
Reliability Centered Maintenance
VIZUALISATION, MOBILE SOLUTIONS, OPTIMISATION 6 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated
Root Cause Analysis
Asset Performance Process flow ERP/EAM Equipment & Functional Locations
Equipment Criticality
Failure Cause Codes
Maintenance Plans / Task Lists
Notifications / Work Orders
Work Order History
Functions & Functional Failures
APM Jobs and Tasks
Manage CBM Alarms
Dashboard
CBM Indicators & Check Sheets
Create Failure Records
Asset Health Index
RCM Task Analysis
Asset Hierarchy
Prioritize Assets
RBI PRV TANK WELL
Failure Modes & Effects/ Risk Severity
HAZOP SIMS
Strategy libraries
PIMS
Develop / Update Action Plans
Analysis
Life Cycle Costing
Asset Performance Management
Fitness For Service
Availability Analysis
Root Cause
SIF
Assets
Risk/ Strategy
Risk Mitigation Tactics
Plan 55000 7 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated
SCADA/DCS, Historians
Inspection records
Execution
Improvement
Do
Check & act
External Systems
Production Performance/Loss
Using production and asset data for reliability On line Device data
On line Device data
On line Device data
APM States Rules Strategies Warnings Alarms
ERP Replace
Upgrade Off line Device data
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Sensors for Heat, Density, Flow, Corrosion, Temperature etc.,
Repair
Risk Analysis
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Protective Barriers for Risk mitigation and Effectiveness
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Degradation Indicator – predictive technology / remnant life
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Production Analysis – Planned vs Actuals
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Lost Production – Critical Asset downtime
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Bad Actors - Incidents by Severity
Bad Actors are incidents which are responsible for Production slippage. The above Graph shows the Bad Actors reported in RED. Production data can be merged as line graph over the stacked bar. 14 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated
Dashboards
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Next Gen Mobility Solutions – Visualization
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Thank You
[email protected]
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