Porsche 997 Turbo Carbon Fiber Intake Duct

---

Porsche 997 Turbo Carbon Fiber Intake Duct Installation Instructions

Proper service and repair procedures are vital to the safe, reliable operation of all motor vehicles as well as the personal safety of those performing the repairs. Standard safety procedures and precautions (including use of safety goggles and proper tools and equipment) should be followed at all times to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

INTRODUCTION ECS Tuning Porsche 997 Car bon Fiber I ntake D uc ts ES#2817098

The ECS Tuning Porsche 997 Carbon Fiber Intake Ducts offer the following features: • Made of 100% Carbon Fiber • Engineered to exacting specifications • Direct replacement for factory plastic ducts • Simple installation utilizing all original hardware

BASIC SKILLS REQUIRED

ADVANCED SKILLS & EXPERIENCE REQUIRED

SOME EXPERIENCE RECOMMENDED

PROFESSIONAL SKILLS & SPECIALTY TOOLS REQUIRED

Installing the ECS Tuning Carbon Fiber Intake Ducts on your Porsche 997 Turbo is an enjoyable, quick, and easy project that will reward you with the awesome looks and extreme durability of hand laid carbon fiber. All that is required is a simple flat punch or similar tool. Before you begin, please read and familiarize yourself with these instructions. Thank you for purchasing our ECS Tuning Carbon Fiber Intake Ducts. We appreciate your business!

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

2

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

TABLE OF CONTENTS Installation and Safety Notes.....................................................................................pg.4 Removing the Original Ducts.....................................................................................pg.5 Installing the New Carbon Fiber Ducts..................................................................pg.7 Replacement Parts.........................................................................................................pg.9 Carbon Fiber Cleaning and Care...............................................................................pg.10 Schwaben Tools..............................................................................................................pg.11

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

3

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

INSTALLATION NOTES • • • • •

RH refers to the passenger side of the vehicle. LH refers to the driver side of the vehicle. Always use the proper torque specifications. If applicable to this installation, torque specifications will be listed throughout the document and at the end as well. Please read all of these instructions and familiarize yourself with the complete process BEFORE you begin.

GENERAL PREPARATION AND SAFETY INFORMATION ECS Tuning cares about your health and safety. Please read the following safety information. This information pertains to automotive service in general, and while it may not pertain to every job you do, please remember and share these important safety tips. • • • • • • • • • •

Park your car in a safe, well lit, level area. Shut the engine off and remove the key from the ignition switch. Make sure any remote start devices are properly disabled. ALWAYS wear safety glasses. Make sure the parking brake is applied until the vehicle is safely lifted and supported. If using an automotive lift, be sure and utilize the factory specified lift points. Lifting a vehicle in an incorrect location can cause damage to the suspension/running gear. When lifting a vehicle using a jack, always utilize the factory specified lift points. Lifting a vehicle in an incorrect location can cause damage to the suspension/running gear. ALWAYS support the vehicle with jack stands. ALWAYS read and follow all safety information and warnings for the equipment you are using.

Never get underneath a vehicle that is supported only by a jack. Always make sure that the vehicle is securely supported on jack stands.

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

4

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

REMOVING THE ORIGINAL DUCTS Step 1: Open the rear deck lid on your 997 and locate the expanding rivets that hold each duct in place. There is only one per duct (LH side shown).

Step 2:

Figure A

The expanding rivet works like this:

Rivet Pin

Figure A: The rivet pin is out allowing the fingers to compress and pass through the hole in the duct and deck lid. Figure B: The rivet pin is pushed into the rivet, keeping the fingers expanded to a diameter larger than the hole in the deck lid, preventing it from backing out and keeping the duct securely in place. In order to remove the rivet, the pin must be pushed out. On this application, the pin will fall down into the deck lid. It will usually fall into the opening for the duct and you can retrieve it. In some cases, the pin may be lost. We have included two new expanding rivets with your ducts in case a pin is lost. ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Figure B

Rivet Pin

Table of Contents

5

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

REMOVING THE ORIGINAL DUCTS Step 3: Using a small flat punch or similar tool, push the rivet pin through the center of one of the expanding rivets until it falls out in the deck lid (only about 1/2” travel).

Step 4: Pull the flat punch back out of the expanding rivet, then pull the original duct off the deck lid. Repeat the procedure for the other side.

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

6

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

INSTALLING THE NEW CARBON FIBER DUCTS Step 1: Remove the original duct seals by pulling them off. The seals are very similar in shape, but they are different. If you get them mixed up, they are usually marked with a small “L” or “R” on the ends.

R

Step 2: Carefully unpack the new carbon fiber ducts, identify the left and right by holding them in place on the deck lid, then install the corresponding seal on the end of each one. C AUTION

Be careful not to knick or cut the surface of the carbon fiber, this could allow water intrusion and damage the carbon fiber.

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

7

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

INSTALLING THE NEW CARBON FIBER DUCTS Step 3: Set the lower lip of a carbon fiber duct into the cut-out in the deck lid.

Step 4: Tilt the duct upward until it meets the deck lid and the holes are aligned.

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

8

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

INSTALLING THE NEW CARBON FIBER DUCTS Step 5: Install the expanding rivet by first inserting it through both the duct and the deck lid, then pushing the rivet pin in until it is flush with the head of the rivet. Repeat the procedure for the other side.

Replacement Parts: 1

The following replacement parts are available at ecstuning.com: 1. Expanding Rivets................................................................................................. ES#1512159 2. Mobil 1 Decal........................................................................................................ ES#2187654 3. 2007 Emissions Decal.......................................................................................... ES#1496994 4. 2008 Emissions Decal......................................................................................... ES#1496995 5. 2009 Emissions Decal.......................................................................................... ES#1496996 6. 2010 Emissions Decal.......................................................................................... ES#1881693 7. 2011 Emissions Decal........................................................................................... ES#2098513 8. 2012 Emissions Decal.......................................................................................... ES#2219083 9. 2013 Emissions Decal.......................................................................................... ES#2098514 10. Knock Control Decal......................................................................................... ES#1482455

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

1

3-9 2

10

Table of Contents

9

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

CARBON FIBER CLEANING AND CARE ECS Tuning Carbon Fiber Intakes are clear coated for excellent finish durability and UV resistance right out of the box. Carbon fiber can be washed with any gentle cleanser or soap. If it is safe for the paint on your car, it will be safe for the carbon fiber. Be extra careful not to nick or deeply scratch the clear coat on the carbon fiber. This can lead to water intrusion into the carbon fiber which will damage the finish and the integrity of the intake. If the clear coat does get nicked or deeply scratched to expose the carbon fiber, seal the damaged area thoroughly with a clear coat touch up or clear nail polish. To retain UV resistance and protect the finish, we recommend regular waxing with a high quality caranuba wax. Small surface scratches and light oxidation can be buffed out using the same methods and cautions you would use on the vehicle paint.

Carbon Fiber Cleaning and Care Kit, available at ecstuning.com.

ES#2914954

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

10

®

PORSCHE 997 TURBO CARBON FIBER INTAKE DUCT INSTALLATION

ES#2817098

SCHWABEN - BUILD THE ULTIMATE TOOL COLLECTION At ECS Tuning, we carry a line of high quality Schwaben Tools and Equipment to help you build your ultimate tool collection. Never before has affordability and quality been so closely related. Our entire Schwaben line is subjected to strict in house testing for strength and durability. See what we have to offer and equip your garage without breaking the bank.

ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281

1.800.924.5172

WWW.ECSTUNING.COM

Table of Contents

11

Your Carbon Fiber Intake Duct Installation is complete!

These instructions are provided as a courtesy by ECS Tuning. Proper service and repair procedures are vital to the safe, reliable operation of all motor vehicles as well as the personal safety of those performing the repairs. Standard safety procedures and precautions (including use of safety goggles and proper tools and equipment) should be followed at all times to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.

Although this material has been prepared with the intent to provide reliable information, no warranty (express or implied) is made as to its accuracy or completeness. Neither is any liability assumed for loss or damage resulting from reliance on this material. SPECIFICALLY, NO WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER WARRANTY IS MADE OR TO BE IMPLIED WITH RESPECT TO THIS MATERIAL. In no event will ECS Tuning, Incorporated or its affiliates be liable for any damages, direct or indirect, consequential or compensatory, arising out of the use of this material.