L108 Asheville Shed Wall Assembly - ApprovalZOOM

---

L108 Asheville Shed Wall Assembly

Owner’s Manual 10’ x 8’ (3.05m x 2.44m) Version 3.1

PLEASE READ OWNER’S MANUAL COMPLETELY BEFORE ASSEMBLING YOUR BUILDING. ALL STATED SIZES ARE NOMINAL DIMENSIONS.

for use with the Asheville only. Please follow these easy steps along with your storage building manual to ensure that your windload kit will be installed properly. IMPORTANT: A CONCRETE SLAB MUST BE USED TO COMPLY WITH WIND CODES. PLEASE CONSULT YOUR LOCAL BUILDING DEPARTMENT TO TO ENSURE COMPLIANCE WITH LOCAL BUILDING CODES.

I NCLUDED M ATERIALS :

63 1/8" (160.34 cm)

68 3/4" (174.63 cm)

Steel Insert SI1 6 pcs. 63 1/8” (160.34 cm)

Steel Insert SI2 6 pcs. 68 3/4” (174.63 cm)

75 9/64" (190.86 cm)

82 9/16"

Steel Insert SI3 4 pcs. 75 9/64” (190.86 cm)

Steel Insert SI4 2 pcs. 82 9/16” (209.71 cm)

Sleeve Anchor SA 3 pcs. 5” x 3/8”

3/8” Rebar - 16” length

Screw AS 210 pcs. #10 x 3/4" (1.90cm)

RWC1

2 pcs.

3/8” Rebar with coupling - 90 1/8” length

RWC2

1 pc.

M ATERIALS

LW

3/8” Hex Nut HN 5 pcs.

Lintel Insert LT1 1 pc.

RE1 1 pc.

3/8” Rebar with coupling - 73” length

A DDITIONAL

3/8” Lock Washer 8 pcs.

(209.71 cm)

N EEDED : (

NOT

INCLUDED

)

9/16” Open Box Wrench Hacksaw or Cutters 3/16” x 1 1/4" Concrete Screw 61 required

Measuring Tape

Power Drill with Phillips® (#2) or a #2 square bit

9/64” metal drill bit 7/16” metal drill bit 1/2” metal drill bit 3/8” concrete drill bit

Before assembling any of the storage building you must drill a guide hole into 3 of the base channel pieces as outlined in steps 1, 2 and 3.

1

2

Using the diagram as a guide, drill a 7/16” hole into the left front Base Channel AL6 (in shed kit) as indicated using a metal bit.

Using the diagram as a guide, drill a 7/16” hole into the right front Base Channel AL5 (in shed kit) as indicated using a metal bit.

1 5/16" (33.61mm)

1 5/16" (33.61mm)

DRILL USING A 7/16" DRILL BIT

DRILL USING A 7/16" DRILL BIT

2 5/8" (67.24mm)

2 5/8" (67.24mm)

1 1/4" (31.75mm)

1 1/4" (31.75mm)

AL5

AL6

AL2

4

Position and square all Base Channels to the concrete foundation as outlined in step 1 of the storage building assembly manual. Secure all Base Channels to the foundation as in step 2 of the manual except use the 3/16” x 1 1/4” concrete screws (not included) and install a screw at all 61 screw hole locations.

19/32" (15.26mm)

1" (25.48mm)

AL1 DRILL USING A 7/16" DRILL BIT

2 5/8" (67.24mm)

3

Using the diagram as a guide, drill a 7/16” hole into the right rear Base Channel AL2 (in shed kit) as indicated using a metal bit.

AL4 AL3

AL2

AL5

AL3 AL4 AL6

5

Using a 3/8” concrete bit (hammer drill suggested), drill a 4” deep hole into the AL2 , AL5 and AL6 channels, using the 3 holes you drilled in steps 1-3 as a guide. Clean hole with Blow Out Bulb (not provided).

AL2

AL5

4"

AL6

1"

6

Thread the nut onto the Sleeve Anchor SA until flush with the top of the sleeve. Using a hammer, drive the Sleeve Anchors SA into the holes so that 1” remains above the surface at all 3 hole locations. Remove the nut when anchors are in place.

7

Ensuring that 1” of the Sleeve Anchor SA is above the surface, place the Flat Washer and Nut onto the Sleeve Anchor SA and tighten until finger tight.

8

Tighten the Sleeve Anchors SA an additional 2-3 turns using a 9/16” open box wrench at all 3 hole locations.

9

Assemble the walls of your storage building as indicated in the storage building manual, except for the panels not shown in the diagram. At the back wall install the JT5-PT5 panels except for the center PT5 panel. At each of the Sleeve Anchors SA beside the door opening, place a 3/8” Lock Washer LW over the Sleeve Anchor SA followed by a 3/8” Rebar with Coupling 73” length RWC1 . Tighten with a 9/16” open box wrench until the Lock Washer LW compresses. Repeat this step at the center of the rear track using the Rebar with Coupling 90 1/8” length RWC2 and Lock Washer LW . Install the remaining PT5 panel at the center of the back wall.

Before Step 10 Lay the Wall Connector WC1 flat on the ground as shown. Starting at the left end, measure 13 7 ⁄ 16” (34.13cm) inwards from the point shown in diagram A and mark a line. Measure a further 3 1 ⁄ 4 ” (8.3cm) from the line you just marked and mark another line. Repeat the above proceedure starting at the right end. Next, measure 36 1 ⁄ 8 ” (91.7cm) inwards from the point shown in diagram A and mark a point at the middle of the Wall Connector. Using a 1” hole saw, drill a hole at the 36 1 ⁄ 8 ” (91.7cm) point you marked above. Next, using a 1 ⁄ 2 ” bit, drill holes where indicated using diagram B as a guide. The holes should be between the guidelines you have drawn and as close to the edge as possible. Once you have drilled all eight 1 ⁄ 2 ” holes, use a jigsaw or keyhole saw to cut out the shaded area in diagram C . When complete your Wall Connector should look like diagram D .

13 7 / 16 " (34.13cm)

/"

38

/"

38

Before Step 10 Position DJ1 the door jamb panel as shown. Measure in 3/8” from each edge as shown in the diagram and mark a line from the top edge to the groove cut out in the panel. Using a keysaw or a hacksaw or snips cut along the lines you have marked and discard the cut out. Repeat on DJ2 door jamb panel.

3 1/4 " (8.3cm)

13 7 / 16 " (34.13cm)

A 36 1 / 8 " (91.7cm) DRILL USING A 1/2 " (1.27cm) DRILL BIT

B DRILL USING A 1" (2.54cm) HOLE SAW

C

CUT USING A JIGSAW OR KEYHOLE SAW

D v1.1

SI4

10

Insert the remaining back wall panel PT4 to complete the rear wall ensuring the rebar is in the center cavity. Insert the door jamb panels DJ1 and DJ2 at the front right and left respectively, ensuring the rebar is in the cavity nearest the door opening. Next, slide the Steel Inserts SI2- SI4 into the wall at the panels indicated in the diagram. The Steel Inserts must be placed into the center cavity of the panel with the open side of the insert facing the exterior of the shed. Steel Inserts SI2 go on the side walls at the panels shown in the diagram. Two Steel Inserts SI3 go on the front walls into the DJ1 and DJ2 panels. The remaining SI3 & SI4 Steel Inserts go on the back wall at the panels shown in the diagram.

SI3

SI2

SI4

3

SI3 5 3

1

SI2 9 8

4

PT4

5

2

7 6 5

4

SI2 2 9 8

SI3

SI2 7 6

SI2

5

DJ1

4 3 2 1

DJ2

11

At Step 21 of the storage building manual, orientate the steel Lintel InsertLT1 so that the welded hex nut is to the front of the storage building. The nut should be slightly LN1 in place, position the steel Lintel Insert LT1 ensuring the hole at each end is over the Rebar. Next, secure the steel Lintel Insert LT1 to the Rebar with a 3/8” Lock Washer LW and Hex Nut HN . Tighten until the Lock Washer LW fully compresses.

LT1

INSIDE OF SHED

DJ2

DJ1

FRONT OF SHED

SI2

SI3

12

Thread a 3/8” Hex Nut HN about an inch up the 9 1/8” rebar RE1 . Place a 3/8” Lock Washer LW over the welded Hex Nut on top of the steel Lintel Insert LT1 and thread the 3/8” Rebar RE1 into the Hex Nut until it bottoms out. Lower the 3/8” Hex Nut HN down the Rebar and tighten until the Lock Washer LW fully compresses. Continue at step 22 of the storage building manual.

After Step 12 19/16" /"

12

25/8"

Turn the Header Assembly HD1 upside-down. At the first inner wall, measure in 1/2” from each outside edge and mark a line. Extend these lines down 2 5/8”. Repeat until you have measured and marked all the remaining inner walls. Using the keysaw or a hacksaw or snips cut along the lines you have marked. You can safely cut slightly deeper than the required 2 5/8”, rather than cut too short. After you have cut all the marked walls, begin folding down the flaps as shown. Note: The flaps may be folded down in any direction.