[PDF]Parts / Mass - Rackcdn.comc315221.r21.cf1.rackcdn.com/ULSAB-AVC_EngRpt_Appendix5PartsList.pdfAir-filter system. 1710. Oil pump. 2420. Intake tube...
1 downloads
286 Views
8MB Size
5. ULSAB-AVC Vehicles Parts List
ULSAB-AVC Engineering Report - Appendix - Section 5.0
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
C-Class
Porsche Engineering Services, Inc. Gasoline Engine
Parts/Mass ULSAB-AVC
PNGV-Class
PNGV-Class
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table of Contents:
8/23/01
1.
Boundary Conditions
2.
GADH System
3.
Vehicle Description 3.1
C-Class (Gasoline Engine)
3.2
C-Class (Diesel Engine)
3.3
PNGV-Class (Gasoline Engine)
3.4
PNGV-Class (Diesel Engine)
1
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
4
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Mass Summary Main Components 4.1 C-Class (Gasoline Engine) 4.2
C-Class (Diesel Engine)
4.3 PNGV-Class (Gasoline Engine) 4.4 PNGV-Class (Diesel Engine) 5
Picture Report
6
Mass summary main components 6.1 C-Class Gasoline Engine 6.2 C-Class Diesel Engine 6.3 PNGV-Class Gasoline Engine 6.4 PNGV-Class Diesel Engine
8/23/01
2
ULSAB-AVC C-Class
1.
Parts / Mass Diesel Engine
Porsche Engineering Services, Inc. Gasoline Engine
PNGV-Class
Boundary Conditions • Mass in kg x 10-3 • Summary mass is not rounded. • Parts which are not designed and/or the weight is estimated are indicated with * • Single masses comprised of more than one part (e.g. bolts) are calculated by dividing and rounding • The mass of parts with a double function (e.g. brackets) ascribed to the main component according to their main function. • The mass of brackets is not separately listed, when they are included in the main component. • The mass of material for improving NVH behavior is estimated.
8/23/01
3
ULSAB-AVC C-Class
2
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
GADH Code System
For the listing of parts, the GADH (Gewicht Austausch Deutscher Hersteller) number system was used. This number system is an agreed system from the main car manufacturers in Europe to evaluate vehicle mass and to compare the data.
8/23/01
4
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Number System of GADH-Numeration
7/31/01
GADH-Numeration
Parts Name
GADH-Numeration
Parts Name
1
Engine
1930
Air-condition fan
1000
Complete engine
1940
Water hose
1010
Crank case
1949
Automotive fluids (engine ventilation)
1020
Crank case ventilation
1950
Engine bay ventilation
1310
Crankshaft with suspension
1999
welded body assembly parts
1315
Belt pulley
2010
Tank (canister)
1320
Connecting rod
2019
Automotive fluids
1330
Piston and piston rings
2020
Fuel pump
1340
Balance wheel
2030
Active carbon
1350
Balance shaft incl. drive
2095
Heat-protection measurements
1510
Cylinder head
2099
welded body assembly parts
1515
Valve guide
2110
Blower
1520
Camshaft with suspension
2115
Cooling complete
1525
Camshaft adjustment
2120
Drive blower
1530
Valve
2130
Charge-air cooler
1540
Drive camshaft
2140
Tubing
1610
Shipping hook
2410
Air-filter system
1710
Oil pump
2420
Intake tube and intake distributor
1720
Oil pan
2430
Mixture preparation
1729
Automotive fluids (engine lubrication)
2499
welded body assembly parts
1730
Oil tank with lines
2610
Exhaust routing
1740
Oil filter
2615
Exhaust manifold
1750
Oil filler and dipstick
2620
Catalyzer
1760
Oil cooling
2630
Emission control
1910
Water pump
2695
Heat-protection measurements
1911
Air-condition fan
2699
welded body assembly parts
1920
Collecting channels
2710
Generator
1921
Air deflector
2720
Starter
5
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Number System of GADH-Numeration
7/31/01
GADH-Numeration
Parts Name
GADH-Numeration
Parts Name
2730 2740 2750 2799 2810 2910 2915 2920 2925 2930 2935 2999 3 3010 3020 3030 3200 3210 3219 3220 3230 3240 3250 3260 3295 3299 3310 3320 3329
Ignition coil Distributor Control unit welded body assembly parts Auxiliary drive Engine suspension Engine support Transmission suspension Transmission support Differential suspension Differential support welded body assembly parts Gearbox/Transmission Clutch disc Release bearing Clutch cover Manual transmission (mech. maneuver) complete Gear hose Automotive fluids (gear lubrication) Transmission wheel and -shaft Gear shift mechanism interior Overdrive Gear oil cooler Gear oil pump Heat-protection measurements welded body assembly parts Torque converter Gear hose Automotive fluids (gear lubrication)
3330 3340 3350 3360 3370 3395 3399 3410 3420 3499 3510 3519 3520 3530 3595 3599 3610 3619 3620 4 4010 4020 4025 4029 4095 4099 4210 4220 4225
Transmission wheel and -shaft Switch element and control element (automatic) Overdrive Gear oil cooler Gear oil pump Heat-protection measurements welded body assembly parts Axle shaft Drive train (cardan shaft) welded body assembly parts Differential hose Automotive fluids (gear lubrication) Differential Locking element and gear element for differential Heat-protection measurements welded body assembly parts Transfer gear Fluids (distributor gear) Relay lever Chassis Front-axle bracket with wheel control Suspension and damping front Vehicle-lever controller, suppl. front Fluids (vehicle-lever controller) Heat-protection measurements welded body assembly parts Rear-axle bracket with wheel control Suspension and damping rear Vehicle-lever controller, suppl. rear
6
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Number System of GADH-Numeration
7/31/01
GADH-Numeration
Parts Name
GADH-Numeration
Parts Name
4229
Fluids (vehicle-lever controller)
4850
Rear-wheel steering
4295
Heat-protection measurements
4895
Heat-protection measurements
4299
welded body assembly parts
4899
welded body assembly parts
4310
Pedal suspension
4910
Tools
4320
Gas pedal choke control
4920
Jack
4330
Clutch pedal
4930
Warning device and first-aid kit
4339
Fluids (coupling hydraulic)
4940
Operating instructions and full service history
4340
Brake pedal with main brake cylinder
4995
Heat-protection measurements
4350
Parking brake
4999
welded body assembly parts
4360
Gear-shift
5
Body
4395
welded body assembly parts
5000
Body assembly
4399
welded body assembly parts
5010
Underbody - platform
4410
Wheels (ready for operation)
5011
screwed body assembly parts
4420
Tires (ready for operation)
5020
Front part
4430
Spare wheel
5021
screwed body assembly parts
4495
Heat-protection measurements
5025
Fender front (if screwed)
4499
welded body assembly parts
5030
Side part and rear panel
4610
Front wheel brakes
5031
screwed body assembly parts
4620
Rear brake
5035
Fender rear
4630
Brake hydraulic
5040
Rood
4639
Fluids (brake hydraulic)
5041
welded body assembly parts
4640
Control system (brake)
5210
Bumper front
4650
Parking brake
5220
Bumper rear
4695
Heat-protection measurements
5230
Underride protection (engine, gear, trunk)
4699
welded body assembly parts
5299
welded body assembly parts
4810
Steering gear / rack steering
5510
Lid front
4820
Steering column
5515
Assembly parts
4830
Steering help (servo steering)
5520
Lid rear
4839
Fluids
7
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Number System of GADH-Numeration
7/31/01
GADH-Numeration
Parts Name
GADH-Numeration
Parts Name
5525
Assembly parts
6825
Trunk covering
5530
Lid mid
6830
Instrument panel
5535
Assembly parts
6840
Restraint system
5599
welded body assembly parts
6850
Interior equipment
5710
Door front
6899
welded body assembly parts
5715
Mounting parts door front
6910
Engine bay
5717
Window lift mech.
6920
Interior
5718
Window lift electr.
6930
Trunk
5720
Rear door
6999
welded body assembly parts
5725
Mounting parts door rear
7205
Seat system assembly left part
5727
Window lift mech.
7206
Seat system assembly right part
5728
Window lift electr.
7210
Seat frame front
5799
welded body assembly parts
7211
Seat front left
5910
Paints
7212
Seat front right
5920
Underbody coating
7220
Bolster and trim, front
5925
Wheel-house tray
7221
Bolster and trim, front right
5930
Body seal
7225
Bolster and trim, front left
6110
Sunroof
7226
Bolster and trim, front, right
6120
Convertible top
7230
Holder and cover, front
6410
Front glazing
7240
Seat frame rear
6420
Side glazing
7250
Bolster and trim, rear
6430
Rear glazing
7260
Holder and cover, rear
6610
Exterior equipment
7299
welded body assembly parts
6620
Underside covering
8010
Heat
6630
Underride protection
8020
Ventilation
6810
Carpets, with damping
8030
Air-condition
6815
Carpets, with damping
8039
Refrigerant
6820
Interior covering
8
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Number System of GADH-Numeration
7/31/01
GADH-Numeration
Parts Name
GADH-Numeration
Parts Name
9 9010 9020 9030 9040 9050 9099 9110 9120 9130 9210 9220 9230 9239 9240 9249 9250 9259 9299 9410 9420 9430 9499 9710 9720 9730 9740 9799
Electrics Indicator for instruments Alarm system Steering column switch Automatical speed control Misc. welded body assembly parts Radio Radio Misc. Wiper system front window Wiper system rear window Wash installation windshield Fluids (washing water) Car wash rear window Fluids (washing water if not included) Headlamp cleaning system Fluids (washing water if not included) welded body assembly parts Lighting front/sideward Lighting back/sideward Interior lamp welded body assembly parts Center electrics, suspension plate Cabling Engine cable loom Battery cable branch welded body assembly parts
9910 9920 9995 9999
Battery Holders Heat-protection measurements welded body assembly parts
9
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
3. Vehicle Description 3.1 C-Class Gasoline Engine
8/23/01
Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox
4178 mm 1460 mm 1785 mm 932.090 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 61kW(81,8HP) 5-speed
Standard Equipment:
2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System 10
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture: C-Class (Gasoline Engine)
8/23/01
11
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
3.2 C-Class Diesel Engine
8/23/01
Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox
4178 mm 1460 mm 1785 mm 961.105 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 54kW(72,4HP) 5-speed
Standard Equipment:
2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System
12
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture: C-Class (Diesel Engine)
8/23/01
13
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
3.3 PNGV-Class Gasoline Engine Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox Standard Equipment:
8/23/01
4750 mm 1456 mm 1814 mm 1009.564 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 61kW(81,8HP) 5-speed 2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System
14
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture: PNGV-Class (Gasoline Engine)
8/23/01
15
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
3.4 PNGV-Class Diesel Engine
8/23/01
Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox
4178 mm 1460 mm 1785 mm 1026.959 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 54kW(72,4HP) 5-speed
Standard Equipment:
2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System
16
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture: PNGV-Class (Diesel Engine)
8/23/01
17
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
4. Mass Summary Main Components 4.1 C-Class Gasoline Engine
7/31/01
Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover
201.776 55.200 23.875 182.053 122.096 43.064 50.092 147.485 36.682 39.900 16.000 15.000
Total Vehicle Mass
932.473
18
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
4.2 C-Class Diesel Engine:
7/31/01
Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover
201.776 55.200 23.875 182.053 150.896 44.064 50.592 147.485 36.682 42.900 16.000 15.000
Total Vehicle Mass
965.773
19
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
4.3 PNGV-Class Gasoline Engine:
7/31/01
Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover
218.124 81.760 26.451 182.053 123.696 43.064 53.118 155.395 35.492 39.900 20.000 20.000
Total Vehicle Mass
997.593
20
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
4.4 PNGV-Class Diesel Engine: Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover Total Vehicle Mass
7/31/01
218.124 81.760 26.451 182.053 152.496 44.064 53.618 155.395 35.492 42.900 20.000 20.000 1030.893
21
ULSAB-AVC C-Class
5
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture Report
Table 1a – Complete Gasoline Engine
Index
8/23/01
Parts Name Gasoline Engine complete incl. Auxiliaries
GADH-No. 1000
Pieces 1
Single mass 83000
Total mass 83000
Total:
83000
Material Cast iron/aluminum
22
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 1a – Gasoline Engine Engine complete Incl. Auxiliaries (Shown with gearbox)
8/23/01
23
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 2a – Cooling System Gasoline Engine
Index 1
2 3 4
5 6
8/23/01
Parts Name GADH-No. Pieces Single mass Ventilator incl. bracket 1930 1 1400 *Additional resistor incl. bracket 1930 1 70 *Air routing 1940 1 300 Water hose incl. bracket 1940 1 210 Water hose incl. bracket 1940 1 100 Water cooling system 1940 1 2100 *Bracket for water hose 1940 1 5 *Rubber grip 1940 4 45 Cooling-water tank 1940 1 550 Cooling Frame incl. Bracket 1940 1 1200
Total mass 1400 70 300 210 100 2100 5 180 550 1200
Total:
6115
Material Steel/Plastics Steel Plastics Rubber Rubber Light alloy Plastics Rubber Plastics Steel
24
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 2a Cooling System Gasoline Engine
1 3
4
5
2
6
8/23/01
25
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
Table 1b – Complete Diesel Engine
Index
8/23/01
Parts Name Diesel Engine complete incl. Auxiliaries
GADH-No. 1000
Pieces 1
Single mass 113000
Total mass 113000
Total:
113000
Material Cast iron/aluminum
26
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 1b – Diesel Engine Engine complete Incl. Auxilaries (Shown with gearbox)
8/23/01
27
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 2b – Cooling System Diesel
Index 1
2 3 4
5 6 7
8/23/01
Parts Name GADH-No. Pieces Single mass Ventilator incl. bracket 1930 1 1400 *Additional resistor incl. Bracket 1930 1 70 *Air routing 1940 1 300 Water hose incl. bracket 1940 1 210 Water hose incl. bracket 1940 1 100 Water cooling system 1940 1 2100 *Bracket for water hose 1940 1 5 *Rubber grip 1940 4 45 Cooling-water tank 1940 1 550 Cooling Frame incl. Bracket 1940 1 1200 Intercooler incl. Hoses 1940 1 1200
Total mass 1400 70 300 210 100 2100 5 180 550 1200 1200
Total:
7315
Material Steel Steel Plastics Rubber Rubber Light alloy Plastics Rubber Plastics Steel Alloy/plastic
28
ULSAB-AVC
Parts / Mass
C-Class
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
Picture 2b
PNGV-Class
3
Cooling System Diesel
7
6 4 2 1
8/23/01
5
29
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 3 – Fuel System
Index 1 2 3 4
5
Parts Name Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover Aktivated carbon filter
GADH-No. Pieces Single mass Total mass 2010 1 4456 4456 2010 1 130 130 2010 1 500 500 2010 1 100 100 2020 1 110 110 2020 1 60 60 2020 1 40 40 2020 1 110 110 2020 2 25 50 2020 1 815 815 2030 1 700 700
Total:
8/23/01
Material Steel Plastics Steel Plastics Rubber Plastics Rubber Plastics Rubber Plastics Plastics
7071
30
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 3 Fuel System 5 2
1
3
4
8/23/01
31
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 4 – Fuel Lines (No Picture)
Index
8/23/01
Parts Name *Tube set incl. bracket *Bracket for fuel filter *Fuel filter *Fuel valve incl. bracket
GADH-No. Pieces 2020 3 2020 1 2020 1 2030 1
Single mass 380 80 150 225
Total mass 1140 80 150 225
Total:
1595
Material Steel Steel Steel Plastics
32
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 5 Air Filter System (No Picture)
Index
8/23/01
Parts Name *Air-filter hose *Cover inkl. bracket *Air-filter insert *Air-filter box with bearing rubber *Intake hose inkl. bracket *Volume air-flow meter inkl. bracket *Bracket for hitch line
GADH-No. Pieces Single mass 2410 1 620 2410 1 550 2410 1 150 2410 1 500 2430 1 350 2430 1 220 4330 1 50
Total mass 620 550 150 500 350 220 50
Total:
2440
Material Rubber Plastics Unspecified materials Plastics Plastics Plastics Steel
33
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 6a – Exhaust System C-Class Gasoline
Index Parts Name GADH-No.PiecesSingle massTotal mass 1 Exhaust system 2610 1 12900 12900 *Seal 2615 1 25 25 *Exhaust rubber of catalyst 2615 2 65 130 *Exhaust rubber mean and end muffle 2615 3 85 255 *Heat shield tunnel incl. bracket 2695 1 2750 2750 Total:
Material Steel Steel Rubber Rubber Light Alloy
16060
Table 6a – Exhaust System PNGV-Class Gasoline Index Parts Name GADH-No.PiecesSingle massTotal mass 1 Exhaust system 2610 1 13740 13740 *Seal 2615 1 25 25 *Exhaust rubber of catalyst 2615 2 65 130 *Exhaust rubber mean and end muffle 2615 3 85 255 *Heat shield tunnel incl. bracket 2695 1 2890 2890
Total: 8/23/01
Material Steel Steel Rubber Rubber Light Alloy
17040 34
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Picture 6a Exhaust System (Gasoline C- and PNGV-Class)
8/23/01
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
1
35
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 6b – Exhaust System Diesel C-Class Index 1
Parts Name Exhaust system Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler Heat shield tunnel incl. bracket
GADH-No. Pieces Single mass 2610 1 10500 2615 1 25 2615 2 65 2615 3 85 2695 1 2750
Total mass 10500 25 130 255 2750
Total:
13660
GADH-No. Pieces Single mass 2610 1 11340 2615 1 25 2615 2 65 2615 3 85 2695 1 2890
Total mass 11340 25 130 255 2890
Total:
14640
Material Steel Steel Rubber Rubber Steel
Table 6b – Exhaust System Diesel PNGV-Class
Index 1
8/23/01
Parts Name Exhaust system Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler Heat shield tunnel incl. bracket
Material Steel Steel Rubber Rubber Steel
36
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
Picture 6b Exhaust System Diesel C-and PNGV-Class
1
8/23/01
37
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 7a – Gearbox complete Index
Parts Name 1 Gear Box complete Electric shift actuator
GADH-No. Pieces Single mass Total mass 3200 1 31000 31000 3200 1 5000 5000 Total:
Material Steel/Aluminum
36000
Table 7b – Drive Shaft Gasoline
Index
Parts Name Drive Shaft left Drive Shaft right
GADH-No. Pieces Single mass Total mass 3410 1 3454 3454 3410 1 3503 3503 Total:
Material Steel Steel
6957
Table 7c – Drive Shaft Diesel
Index
Parts Name Drive Shaft right Drive Shaft left
GADH-No. Pieces Single mass Total mass Material 3410 1 3954 3954 Steel 3410 1 4003 4003 Steel Total:
8/23/01
7957 38
ULSAB-AVC C-Class
Picture 7 Gearbox Complete
8/23/01
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
1
39
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 8 – Front Axle incl. Drive shaft, Brakes and Engine Mounting Brackets
Index 1 2 3 4 5 6 7 8 9
8/23/01
Parts Name Lock Nut Upper W hishbone Assembly Lower W hishbone Assembly Subframe Leaf Spring with support rubber Damper incl Brackets Steering knuckle complete Brake Disk Brake Caliper Engine Mounting Brackets
GADH-No. 3410 4010 4010 4010 4020 4020 4010 4610 4610 4010
Pieces 2 2 2 1 1 2 2 2 2 1
Single mass 53 1678 4258 17112 2300 1310 5166 3750 4410 2569
Total mass 107 3356 8516 17112 2300 2620 10332 7500 8829 2569
Total:
63241
Material Steel Steel Steel Steel Plastic composite Steel Steel Steel Steel Steel
40
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 8 Front Axle incl. Brakes 7
6
2
9
1
4
3 5
8/23/01
8
41
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 9 – Rear Axle incl. Brakes (shown with parking brake) Index
Parts Name
1 2 3
Twist- beam rear axle W heel bearing Rubber bushing Nuts Shock absorber Spring Brake Disc Brake caliper
4 5 6 7
8/23/01
GADH-No.
Pieces
Single mass
Total mass
Material
4210 4210 4210 4210 4220 4220 4620 4620
1 2 2
17221 825 343 253 1334 1505 3300 2918
17221 1650 706 506 2668 3010 6600 5836
Steel Steel Rubber Steel Steel Steel Steel Steel
Total:
38197
2 2 2 2
42
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 9 Rear Axle incl. Brakes
1
7 4
5 2 3 6
8/23/01
43
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 10 – Electrical Parking Brake System
Index 1 2
Parts Name Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit
GADH-No. Pieces Single mass Total mass 4350 1 203 203 4350 1 610 610 4350 1 1300 1300 Total:
8/23/01
Material Plastics Steel Other
2113
44
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 10 Hand Brake System and Gear Shifting
2
1
8/23/01
45
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 11 – Wheels (ready for operation)
Index Parts Name Bolts 1 Steel rims Tyres 17/65R 14 Tire Fit
8/23/01
GADH-No. 4410 4410 4420 4420
Pieces 16 4 4 1
Single mass 83 3720 6500 1000
Total mass 1328 14880 26000 1000
Total:
43208
Material Steel Steel Rubber Other
46
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 11 Wheels (ready for operation)
1
8/23/01
47
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 12 – Brake System/Pedal System
Index 1 2 3 4 5 6 7 8 9 10 11
12
8/23/01
Parts Name Base Plate C onnection Base Plate Upper G uide Lower G uide Upper rail Lower R ail G as Pressure Spring C onnection Platform C onnection IP-Structure Brakepedal G aspedal *A ttachements *C over *Brake Tubes E HB-Unit *Brake F luid
G A DH-No. 4330 4330 4330 4330 4330 4330 4330 4330 4330 4340 4320 4330 4330 4630 4630 4639
Pieces 1 1 1 2 1 2 1 1 1 1 1 1 1
Single mass 2479 428 215 40 230 120 1227 165 558 415 215 200 268 2500 5100 500
Total mass 2479 428 215 80 230 240 1227 165 558 415 215 200 268 2500 5100 500
Total:
14820
Material Magnesium Steel F iber composite F iber composite Steel Steel Steel/Plastic Steel Steel Steel Plastic Steel/Plastic Plastic Steel Steel/Plastic O ther
48
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 12 Brake System/Pedal System 8
3 9
5
1
6 1
7 10
8/23/01
11
12
49
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 13 – Steering System Inde x Parts Name 1 E le ctrical Pow e re d A siste d S te e ring G e ar 2 S te e ring column incl. ve rtical adj. and bracke t 3 S te e ring w he e l incl. bracke t A irbag Modul
G A D H-No. 4810 4820 4820 6840
Pie ce s S ingle mass Total mass 1 14150 14150 1 5500 5500 1 2450 2450 1 1050 1050 Total:
8/23/01
Mate rial (S te e l) S te e l Light alloy Plastics
23150
50
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
Picture 13 Steering System
PNGV-Class
1
3
2
8/23/01
51
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 15a – Body structure C-Class
Index Parts Name Body structure Paint and PVC
GADH-No. Pieces Single mass 5000 1 201776 5000 16000
Total:
8/23/01
Total mass Material 201776 Steel 16000 Other
217776
52
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 15a Body structure C-Class
8/23/01
53
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 15b – Body structure PNGV-Class
Index Parts Name GADH-No. Pieces Single mass Body structure with paint and PVC 5000 1 218124 Paint and PVC 5000 20000
Total:
8/23/01
Total mass Material 218124 Steel 20000 Other
238124
54
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 15b Body structure PNGV-Class
8/23/01
55
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 16a – Front End Gasoline
Index 1 2 3 4 5 6
8/23/01
Parts name Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box
GADH-No. Pieces Single mass 5210 1 4290 5210 1 8340 5210 1 649 5210 2 704 5210 1 1940 5210 1 2640 5210 8 40
Total mass 4290 8340 649 1408 1940 2640 320
Total:
19587
Material Plastics Nylon hybride Plastics Steel Steel Steel Steel
56
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class
Porsche Engineering Services Inc. Gasoline Engine
Picture 16a Front End Gasoline
PNGV-Class
4 5 6
2
1
3
8/23/01
57
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 16b – Front End Diesel
Index 1 2 3 4 5 6
Parts name Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box
GADH-No. Pieces 5210 1 5210 1 5210 1 5210 2 5210 1 5210 1 5210 8
Single mass 4290 8340 1149 704 1940 2640 40
Total mass 4290 8340 1149 1408 1940 2640 320
Material Plastics Nylon hybride Plastics Steel Steel Steel Steel
20087
8/23/01
58
ULSAB-AVC
Parts / Mass
C-Class
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
Picture 16b Front End Diesel 4 5 6
1
2 3
8/23/01
59
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 17 – Engine Cover and Service Module
Index 1 2 3
8/23/01
Parts name G A DH-No. E ngine C over 5210 Service Box 5210 1730 Dry Sump O il R eserv
Pieces 1 1 1
Single mass 8924 600 1750
Total mass 8924 600 1750 11274
Material Nylon hybride Plastics Steel
60
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Picture 17 Engine Cover
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
1
2
3
8/23/01
61
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 18 – Fender front
Index Parts Name Fender
8/23/01
GADH-No. 5025
Pieces 2
Single mass 1608
Total mass 3216
Total:
3216
Material Steel
62
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 18 Fender front (LHS/RHS)
8/23/01
63
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 19a – Bumper rear C-Class
Index 1 2 3 4
Parts Name Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box
GADH-No. Pieces Single mass Total mass 5220 2 460 920 5220 1 1312 1312 5220 1 2064 2064 5220 1 3737 3737 5220 1 600 600 5220 1 900 900 5220 8 40 320 Total:
8/23/01
Material Steel Steel Steel Plastics Steel Unspecified Materials Steel
9853
64
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 18a Bumper rear C-Class 3 2 1
4
8/23/01
65
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 18b – Bumper rear PNGV-Class
Index 1 2 3 4
Parts Name Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box
GADH-No. Pieces Single mass Total mass 5220 2 460 920 5220 1 1536 1536 5220 1 2336 2336 5220 1 4867 4867 5220 1 600 600 5220 1 900 900 5220 8 40 320
Total:
8/23/01
Material Steel Steel Steel Plastics Steel Unspecified Materials Steel
11479
66
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
Picture 18b Bumper rear PNGV-Class
PNGV-Class
2 3 1
4
8/23/01
67
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 19 – Hood
Index Parts Name 1 Hood *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock *Spraying nozzle 2 Service Modul Door incl. Brakets
8/23/01
GADH-No. Pieces 5510 1 5515 2 5515 1 5515 1 9230 2 5510 1
Single mass 9534 340 270 200 20 548
Total mass 9534 680 270 200 40 548
Total:
11272
Material Steel Steel Steel Other Plastics Steel
68
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Picture 19 Hood
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
1
1
2
8/23/01
69
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Table 20a – Lift Gate C-Class
Index Parts Name GADH-No. 1 Liftgate 5520 *Gas spring incl. bracket 5525 *Hinges Liftgate incl. Bolts 5525 *Liftgate Sealing 5525 *Rear-window seal 5525 2 Rear-window incl. bracket 6430 *Lock incl. Control and Brackets 5525 *Rear Console for License plate iluminatitio 6610
Pieces 1 2 2 1 1 1 1 1
Single mass Total mass 8564 8564 350 700 340 680 1000 1000 300 300 3806 3806 520 520 250 250 Total:
8/23/01
Material Steel Steel Steel Rubber Rubber Glass Steel/Plastics Plastics
15820
70
ULSAB-AVC C-Class
Picture 20a Lift Gate PNGV-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
1
1
2
8/23/01
71
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 20b – Deck lid PNGV-Class
Index Parts Name 1 Deck lid *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing Rear-window incl. bracket *Lock incl. Control *Rear Console for License Plate Ilumination *Rear Window Seal
8/23/01
GADH-No. Pieces Single mass 5520 1 10270 5525 2 350 5525 2 550 5525 1 408 6430 1 5298 5525 1 560 6610 1 250 5525 1 20 Total:
Total mass 10270 700 1100 408 5298 560 250 320 18906
Material Steel Steel Steel Rubber Glass Steel/Plastics Plastics Rubber
72
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
Picture 20b Deck lid PNGV-Class
PNGV-Class
1 1
8/23/01
73
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Table 21a – Door Front C-Class
Index Parts Name 1 Door structure *Door Check Strap *Door Bracket Trim Attachment *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Door Window Regulator Assembly 2 Door Glass *Door Vapor Barrier 3 Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Speaker *Door Mirror Flag Cover *Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)
8/23/01
GADH-No. Pieces Single mass 5710 2 10796 5715 2 410 6820 4 4 5715 2 370 5715 2 470 5715 2 140 5715 2 140 5715 2 40 5718 2 1910 6420 2 3150 6820 2 170 6820 2 3200 6820 2 290 6820 2 40 6820 2 80 9110 2 560 6820 2 30 5715 2 739 5715 2 1200
Total mass 21592 820 16 740 940 280 280 80 3820 6300 340 6400 580 80 160 1120 60 1478 2400
Total:
47486
Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel/Other Plastics Steel Rubber
74
ULSAB-AVC C-Class
Picture 21a Door Front C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
3
2
1
8/23/01
75
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 21b – Door Front PNGV-Class Index Parts Name 1 Door structure Door Check Strap Door Bracket Trim Attachment Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Door Window Regulator Assembl 2 Door Glass Door Vapor Barrier 3 Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Speaker Door Mirror Flag Cover Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)
8/23/01
GADH-No. 5710 5715 6820 5715 5715 5715 5715 5715 5718 6420 6820 6820 6820 6820 6820 9110 6820 5715 5715
Pieces 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Single mass 9593 410 4 370 470 130 140 40 1910 2847 150 3000 270 40 80 560 30 739 1052
Total mass 19186 820 16 740 940 260 280 80 3820 5694 300 6000 540 80 160 1120 60 1478 2104
Total:
43678
Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel/Other Plastics Steel Rubber
76
ULSAB-AVC C-Class
Picture 21b Doors Front PNGV-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
2
3
1
8/23/01
77
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 21c – Doors Rear PNGV-Class Index Parts Name 1 Door structure Door Check Strap Door Bracket Trim Attachment Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Window Regulator Assembly 2 Door Glass Door Vapor Barrier 3 Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)
GADH-No. 5720 5725 6820 5725 5725 5725 5725 5718 6420 6820 6820 6820 6820 6820 5725 5725
Pieces Single 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2
mass Total mass 9278 18556 410 820 4 16 370 740 470 940 140 280 40 80 1910 3820 2882 5764 150 300 3000 6000 290 580 40 80 80 160 739 1478 1000 2000 Total:
8/23/01
Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel Rubber
41614
78
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
Picture 21c Doors Rear PNGV-Class
PNGV-Class
2
3 1
8/23/01
79
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 22 – Wheel Houses (No Pictures)
Index
8/23/01
Parts Name *Wheel-house liner back
GADH-No. Pieces Single mass 5925 2 550
Total mass 1100
Total:
1100
Material Plastics
80
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Table 23a – Windshield and Side Windows C-Class
Index 1 2
8/23/01
Parts Name Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield Side Window *Window seal Adhesive side Windows
GADH-No. Pieces Single mass 6410 1 9695 6410 1 350 6420 2 2037 6420 2 150
Total mass 9695 350 4074 300
Total:
14419
Material Glass adhesive Glass
81
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Picture 23a Windshield and Side Windows C-Class
2 1
8/23/01
82
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 23b – Windshield PNGV-Class
Index 1
8/23/01
Parts Name Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield
GADH-No. Pieces Single mass 6410 1 9695 6410 1 350
Total mass 9695 350
Total:
10045
Material Glass adhesive
83
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 23b Windshield PNGV-Class
1
8/23/01
84
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 24a – Covers and Seals C-Class
Index 1
Parts Name Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal
GADH-No. 6610 6610 6610 6610
Pieces Single mass 1 440 1 506 2 1290 2 750 Total:
Total mass 440 506 2580 1500 5026
Material Plastic Rubber Plastic/Steel Plastic
Pieces Single mass 1 440 1 480 2 1430 2 750 Total:
Total mass 440 480 2860 1500 5280
Material Plastic Rubber Plastic/Steel Plastic
Table 24a – Covers and Seals PNGV-Class
Index 1
8/23/01
Parts Name Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal
GADH-No. 6610 6610 6610 6610
85
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 24 Covers and Seals
1
8/23/01
86
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 25 – Rear View Camera System
Index Parts Name *Camera incl. Wire loom *Camera Case
8/23/01
GADH-No. Pieces 6610 2 6610 2
Single mass 100 150
Total mass 200 300
Total:
500
Material Other Plastics
87
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 25 Rear View Camera System
8/23/01
88
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Table 26a – Floor Carpet incl. Damping and Sound Isolations C-Class
Index
8/23/01
Parts Name 1 Floor carpet incl. damping 2 Floor carpet incl. Damping Trunk Sound Insulation Front Wall 3 Insulation Tunnel Anti Noise Foil Other Covers and Isolations
GADH-No. Pieces 6815 1 6825 1 6910 1 6815 1 6815 1 6815 1
Single mass 15000 2500 5300 6100 2600 5180
Total mass 15000 2500 5300 6100 2600 5180
Total:
36680
Material Unspecified Unspecified Unspecified Unspecified Bitumen Unspecified
materials materials materials materials materials
89
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Picture 26a Floor Carpet incl. Damping and Sound Isolations C-Class
3
1
2
8/23/01
90
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 26b – Floor Carpet incl. Damping and Sound Isolations PNGV-Class
Index
8/23/01
Parts Name GADH-No. Pieces 1 Floor carpet incl. damping 6815 1 2 Floor carpet incl. Damping Trun 6825 1 Sound Insulation Front Wall 6910 1 3 Insulation Tunnel 6815 1 Anti Noise Foil 6815 1 Other Covers and Isolations 6815 1
Single mass 16000 4000 5300 6100 2600 5740
Total mass 16000 4000 5300 6100 2600 5740
Total:
39740
Material Unspecified Unspecified Unspecified Unspecified Bitumen Unspecified
materials materials materials materials materials
91
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
Picture 26b Floor Carpet incl. Damping and Sound Isolations PNGV-Class
PNGV-Class
3
1
2
8/23/01
92
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 27a – Interior Coverings C-Class
Index 1 2 3 4 5 6 7
8/23/01
Parts Name A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket
GADH-No. Pieces Single mass 6820 2 300 6820 2 160 6820 2 380 6820 2 340 6820 2 190 6820 2 1250 6820 2 125 6820 2 475
Total mass 600 320 760 680 380 2500 250 950
Total:
6440
Material Plastics Plastics Plastics Plastics Plastics Plastics Plastics Plastics
93
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
Picture 27a Interior Coverings C-Class
PNGV-Class
3 4
1
5 2
7 6
8/23/01
94
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 27b – Interior Coverings PNGV-Class
Index 1 2 3 4 5 6 7
8/23/01
Parts Name A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering
GADH-No. Pieces Single mass 6820 2 300 6820 4 140 6820 2 380 6820 2 340 6820 2 595 6820 4 175 6820 2 680
Total mass 600 560 760 680 1190 700 1360
Total:
5850
Material Plastics Plastics Plastics Plastics Plastics Plastics Plastics
95
ULSAB-AVC
Parts / Mass
C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 27b Interior Coverings PNGV-Class
3
4 5 2 2
1
6 7 6
8/23/01
96
Parts / Mass
ULSAB-AVC C-Class
Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Table 28a – Roof liner C-Class
Index 1 4 5
8/23/01
Parts Name Roofliner incl. bracket Sun vizor incl. bracket Interior lamp incl. bracket
GADH-No. Pieces 6820 1 6850 2 9430 1
Single mass 1800 330 170
Total mass 1800 660 170
Total:
2630
Material Plastics Plastics Plastics
97
Parts / Mass
ULSAB-AVC C-Class
Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 28a Roofliner C-Class
8/23/01
98
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 28b – Roof liner PNGV-Class
Index 1 4 5
8/23/01
Parts Name Roofliner incl. bracket Sun vizor incl. bracket Interior lamp incl. bracket
GADH-No. Pieces 6820 1 6850 2 9430 1
Single mass 1600 330 170
Total mass 1600 660 170
Total:
2430
Material Plastics Plastics Plastics
99
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 28b Roof liner PNGV-Class
8/23/01
100
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Table 29a – Interior C-Class, 3rd Stop Light (No Pictures)
Index
8/23/01
Parts Name GADH-No. Pieces Single mass *Rear deck 6820 1 2000 *Cover Liftgate 6825 1 1300 *Cover rear Luggage compartement 6825 1 150 *Cover rear side Luggage Compartemen 6825 2 100 *3. Stop light incl. bracket and nozzle 9420 1 110
Total mass 2000 1300 150 200 110
Total:
3760
Material Fiber composite Plastics Plastics Plastics Plastics
101
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 29b – Interior, 3rd Stop Light PNGV-Class
Index 1
2
8/23/01
Parts Name Rear deck
GADH-No. Pieces Single mass 6820 1 1200 6825 1 1000 *Cover Deck Lid *Cover rear side Luggage compartemen 6825 1 150 *Cover rear side Luggage Compartemen 6825 2 150 3. Stop light incl. bracket and nozzle 9420 1 110
Total mass 1200 1000 150 300 110
Total:
2760
Material Plastics Plastics Plastics Plastics Plastics
102
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 29b Interior, 3rd Stop Light PNGV-Class
1
2
8/23/01
103
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 30 – Center Console
Index Parts Name GADH-No. Pieces Single mass Total mass 1 Center console incl. Bracket and Cupholder 6830 1 1500 1500
Total:
8/23/01
Material Plastics
1500
104
ULSAB-AVC C-Class
Picture 30 Center Console
8/23/01
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
1
105
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 31 – Control Panel incl. Center Console
Index
8/23/01
Parts Name *Covers left and right incl. bracket *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Airbag module incl. cover and bracket (cop FF) *Cover center, ashtray and heater circuit *Instrument cluster incl. bracket *Steering Column Cover *LCD Displays Rear View
GADH-No. Pieces 6820 2 6830 1 6830 1 6830 1 6840 1 8020 1 9010 1 6830 1 9010 3
Single mass 200 300 6300 6315 4300 850 600 600 400
Total mass 400 300 6300 6315 4300 850 600 600 1200
Total:
20865
Material Plastics Plastics Plastics Steel Steel Plastics Plastics Plastics Plastics
106
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 31 Control Panel
8/23/01
107
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 32 – Seat Belt System (No Picture)
Index
8/23/01
Parts Name *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket
GADH-No. Pieces 6840 1 6840 3 6840 2 6840 2 6840 2
Single mass 265 165 1650 1750 175
Total mass 265 495 1650 1750 350
Total:
4510
Material Steel/Plastics Steel/Plastics Steel Steel Steel
108
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 33 – Front Seat Structure
Index 1
8/23/01
Parts Name FRONT Seat LH/RH Module
GADH-No. Pieces 7205 1
Single mass 19364
Total mass 19364
Total:
19364
Material Steel
109
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 33 Front Seat Frame
8/23/01
110
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 34 – Front Seat Facing
Index 1 2 3 4 5 6 7 8 3
Parts Name Seat bolster Seat back bolster trim Bolster head rest incl. Frame Trim Headrest Seat back bolster Bracket seat bolster Seat Bolster Trim Atatchment Bolts and bracke Airbag Module incl. Bracket
GADH-No. 7225 7225 7225 7225 7225 7225 7250 7250 6840
Pieces 2 2 2 2 2 30 2 6 2
Single mass Total mass 1050 2100 750 1500 580 1160 110 220 1000 2000 1 30 420 840 34 200 680 1360 Total:
8/23/01
Material Unspecified Unspecified Unspecified Unspecified Unspecified Steel Unspecified
materials materials materials materials materials materials
Plastics
9410
111
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 34 Seat Facing
8/23/01
112
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 35 – Rear Seat incl. Facing
Index 1 2 3 4 5 7 9
Parts Name Rear Seat Frame incl. Brackets Seat Bolster upper and lower Seat Trim Head rest Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket
GADH-No. 7240 7250 7250 7250 7250 7250 7250 7260
Pieces Single mass Total mass 1 10151 10151 1 2400 2400 1 660 660 3 1000 3000 1 600 600 1 2400 2400 35 1 35 1 600 600 Total:
8/23/01
Material Steel Unspecified Unspecified Unspecified Unspecified Plastics Steel Plastics
materials materials materials materials
19846
113
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 35 Rear Seat
8/23/01
114
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 36 – Heating System (No Picture)
Index
Parts Name GADH-No. Pieces Single mass Total mass *Mounting heat exchanger 8010 1 10 10 *Seal heat exchanger - front wall 8010 1 60 60 *Heat exchanger 8010 1 1100 1100 *Air guide on the tunnel 8020 1 300 300 *Air guide right incl. bracket 8020 1 60 60 *Heat case incl. vertical mot. and bracket 8020 1 2300 2300 *Heater fan 8020 1 1500 1500 *Bracket heater case 8020 4 25 100 *Pollen filter 8020 1 450 450 *Seal heating slot 8020 1 10 10 *Seal pollen filter 8020 2 60 120 *Air guide left incl. bracket 8020 1 80 80 *Seat vaporizer - front wall 8030 1 70 70 *Vaporizer 8030 1 1600 1600
Total:
8/23/01
Material Plastics Unspecified Light alloy Plastics Plastics Plastics Steel Steel Plastics Unspecified Unspecified Plastics Unspecified Light alloy
materials
materials materials materials
7760
115
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 37 – Air System (No Picture)
Index
8/23/01
Parts Name *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior
GADH-No. Pieces 8020 2 8020 1 8020 1 8020 1 8020 2 8020 2
Single mass 90 370 220 140 115 130
Total mass 180 370 220 140 230 260
Total:
1400
Material Plastics Plastics Plastics Plastics Plastics Plastics
116
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 38 – Air Conditioning System (No Picture)
Index
8/23/01
Parts Name *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler *Climatic fluid
GADH-No. Pieces 8030 10 8030 1 8030 1 8030 1 8030 1 8039 1
Single mass 15 300 1800 600 2500 350
Total mass 150 300 1800 600 2500 350
Total:
5700
Material Steel Steel Light alloy Light alloy Light alloy
117
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 39 – Audio System (No Picture)
Index 1 2 3
8/23/01
Parts Name Antenna base Antenna rod Radio
GADH-No. 9110 9110 9110
Pieces 1 1 1
Single mass 130 40 1300
Total mass 130 40 1300
Total:
1470
Material Plastics Plastics Other
118
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 40a – Wiper System C-Class Index
1
2
Parts Name *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal *Splash hose back incl. bracket *Rain Sensor
Table 40b – Wiper System PNGV-Class Index
1 2
Parts Name *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal *Rain Sensor
GADH-No. Pieces Single mass Total mass Material 9210 2 170 340 Steel 9210 2 330 660 Steel 9210 1 2780 2780 Steel 9220 1 60 60 Steel 9220 1 100 100 Steel 9220 1 1500 1500 Steel 9230 1 50 50 Rubber 9230 1 400 400 Plastics 9230 1 90 90 Plastics 9240 1 150 150 Rubber 9210 1 50 50 Other
Total:
GADH-No. Pieces Single mass Total mass Material 9210 2 170 340 Steel 9210 2 330 660 Steel 9210 1 2780 2780 Steel 9230 1 50 50 Rubber 9230 1 400 400 Plastics 9230 1 90 90 Plastics 9210 1 50 50 Other
Total: 8/23/01
6180
4370 119
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 40 Wiper System
1
2
8/23/01
120
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 41 – Lamp System
Index 1 2
8/23/01
Parts Name Main headlamp incl. Flasher Tail lamp incl. bracket
GADH-No. Pieces 9410 2 9420 2
Single mass 1500 1100
Total mass 3000 2200
Total:
5200
Material Plastics Plastics
121
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Picture 41 Lamp System 1
8/23/01
2
122
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 42a – Wiring Loom C-Class (No Picture)
Index
Parts Name Wiring loom
GADH-No. Pieces 9720 1
Single mass 7350
Total mass 7350
Total:
7350
Material Plastics
Table 42b – Wiring Loom PNGV-Class (No Picture)
Index
8/23/01
Parts Name Wiring loom
GADH-No. Pieces 9720 1
Single mass 7970
Total mass 7970
Total:
7970
Material Plastics
123
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 43 – Engine Electronic System (No Picture)
Index
Parts Name *Engine controller *Holder for control unit *Airbag control unit incl. bracket *Bracket for horn *Horn *Fuse Box *Bracket for cable loom *Battery *Battery box incl. Cover *Bracket battery
GADH-No. Pieces Single mass Total mass 2750 1 700 700 2750 1 150 150 6840 1 300 300 9050 1 80 80 9050 1 346 346 9720 1 1000 1000 9730 1 300 300 9910 1 12300 12300 9920 1 946 946 9920 1 90 90
Total:
8/23/01
Material Steel Plastics Light alloy Steel Steel Plastics Steel Unspecified materials Plastics Plastics
16212
124
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
Table 44a – Fluids and Oil Gasoline Engine (No Picture)
Index
Parts Nam e Engine oil Cooling water Fuel Gear oil Washing water
GADH-No. 1729 1949 2019 3219 9239
Pieces 1 1 1 1 1
Single m ass 5000 5000 27000 1400 1500
Total m ass 5000 5000 27000 1400 1500
Total:
39900
Material
Table 44b – Fluids and Oil Diesel Engine (No Picture) Index
8/23/01
Parts Name E ngine oil C ooling w ater F uel G ear oil W ashing w ater
G A DH-No. 1729 1949 2019 3219 9239
Pieces 1 1 1 1 1
Single mass 5000 5000 30000 1400 1500
Total mass 5000 5000 30000 1400 1500
Total:
42900
Material
125
ULSAB-AVC Diesel Engine
C-Class
6
Parts / Mass
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine
Mass summary main components
6.1 C-Class Gasoline Engine PART
7/31/01
GADH Number
Weight
total Weight
Material
1000 Complete Engine Gasoline Engine complete
1000
1
83000
1729 Automotive Fluids (engine lubrication) Engine oil
1729
1
5000
5000
1730 Oil tank with lines Dry Sump Oil Reservoir
1730
1
1750
1750 Steel
1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket
1930 1930
1 1
1400 70
1400 Steel 70 Steel
1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket Intercooler incl. Hoses
1940 1940 1940 1940 1940 1940 1940 1940 1940
1 1 1 1 1 4 1 1 1
300 210 100 2100 5 45 550 1200 1200
300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel 1200 Alloy/plastic
1949 Automotive fluids (engine ventilation) Cooling water
1949
1
5000
5000
83000 Cast iron/aluminum
126
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap
2010 2010 2010 2010
1 1 1 1
4456 130 500 100
2019 Automotive fluids Fuel
2019
1
27000
2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter
2020 2020 2020 2020 2020 2020 2020 2020 2020
1 1 1 1 2 1 3 1 1
110 60 40 110 25 815 380 80 150
110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel
2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket
2030 2030
1 1
700 225
700 Plastics 225 Plastics
2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber
2410 2410 2410 2410
1 1 1 1
620 550 150 500
620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics
2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket
2430 2430
1 1
350 220
350 Plastics 220 Plastics
4456 Steel 130 Plastics 500 Steel 100 Plastics
27000
127
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
2610 Exhaust routing Exhaust system
2610
1
12900
2615 Exhaust manifold Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler
2615 2615 2615
1 2 3
25 65 85
2695 Heat-protection measurements Heat shield tunnel incl. bracket
2695
1
2750
2750 Controll Unit *Engine controller *Holder for control unit
2750 2750
1 1
700 150
3200 Transmission complete Gear Box complete Electric shift actuator
3200 3200
1 1
31000 5000
3219 Automotive fluids Gear oil
3219
1
1400
1400
3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut
3410 3410 3410
1 1 2
3454 3503 53
3454 Steel 3503 Steel 107 Steel
4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets
4010 4010 4010 4010 4010
2 2 1 2 1
1678 4258 17112 5166 2569
3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel
Material
12900 Steel
25 Steel 130 Rubber 255 Rubber
2750 Steel
700 Steel 150 Plastics
31000 Steel/Aluminum 5000
128
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets
4020 4020
1 2
2300 1310
4210 Rear axle bracket with wheel control Twist- beam rear axle Wheel bearing Rubber bushing Nuts
4210 4210 4210 4210
1 2 2
17221 825 343 506
4220 Suspension and Damping rear Shock absorber Spring
4220 4220
2 2
1334 1505
2668 Steel 3010 Steel
4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover
4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310
1 1 1 1 2 1 2 1 1 1 1
50 2479 428 215 40 230 120 1227 165 558 200 268
50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic
4320 Gas pedal choke control Gaspedal
4320
1
215
215 Plastic
4340 Brake pedal with main brake cylinder Brakepedal
4340
1
415
415 Steel
2300 Plastic composite 2620 Steel
17221 Steel 1650 Steel 706 Rubber 506 Steel
129
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit
4350 4350 4350
1 1 1
203 610 1300
4410 Wheels (ready for operation) Bolts Steel rims
4410 4410
16 4
83 3720
1328 Steel 14880 Steel
4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit
4420 4420
4 1
6500 1000
26000 Rubber 1000 Other
4610 Front wheel brakes Brake Disk Brake Caliper
4610 4610
2 2
3750 4414
7500 Steel 8829 Steel
4620 Rear brake Brake Disc Brake caliper
4610 4610
2 2
3300 2918
6600 Steel 5836 Steel
4630 Brake hydraulic *Brake Tubes EHB-Unit
4630 4630
1
2500 5100
2500 Steel 5100 Steel/Plastic
4639 Fluids (brake hydraulic) *Brake Fluid
4639
4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear
4810
4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket
4820 4820
203 Plastics 610 Steel 1300 Other
500
500 Other
1
14150
14150 Steel
1 1
5500 2450
5500 Steel 2450 Light alloy 130
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
5000 Body assembly Body structure Paint and PVC
5000 5000
1
201776 16000
201776 Steel 16000 Other
5025 Fender front Fender
5025
2
1608
3216 Steel
5210 Bumper front Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box
5210 5210 5210 5210 5210 5210 5210 5210 5210
1 1 1 2 1 1 8 1 1
4290 8340 649 704 1940 2640 40 8924 600
4290 Plastics 8340 Nylon hybride 649 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics
5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection
5220 5220 5220 5220 5220 5220 5220
8 2 1 1 1 1 1
40 460 1312 2064 3737 600 900
320 Steel 920 Steel 1312 Steel 2064 Steel 3737 Plastics 600 Steel 900 Unspecified Materials
5510 Lid front Hood Service Modul Door incl. Brakets
5510 5510
1 1
9534 548
9534 Steel 548 Steel
5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket
5515 5515
2 1
340 270
680 Steel 270 Steel 131
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
*Operation Mechanism for Lock
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
5515
1
200
200 Other
5520 Rear lid Liftgate
5520
1
8564
8564 Steel
5525 Assembly parts *Gas spring incl. bracket *Hinges Liftgate incl. Bolts *Liftgate Sealing *Rear-window seal *Lock incl. Control and Brackets
5525 5525 5525 5525 5525
2 2 1 1 1
350 340 1000 300 520
700 Steel 680 Steel 1000 Rubber 300 Rubber 520 Steel/Plastics
5710 Door front Door structure
5710
2
10796
5715 5715 5715 5715 5715 5715 5715 5715
2 2 2 2 2 2 2 2
370 470 140 140 40 739 410 1200
740 Steel/Plastics 940 Plastic/Steel 280 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2400 Rubber
5718 Window lift electr. Front *Door Window Regulator Assembly
5718
2
1910
3820 Steel/Aluminum
5925 Wheel-house tray *Wheel-house liner back
5925
2
550
6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield
6410 6410
1 1
9695 350
21592 Steel
5715 Mounting parts door dront *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Hinges incl. Bolts and Brackets *Door Check Strap *Door Sealing (cop Ford Focus)
7/31/01
1100 Plastics
9695 Glass 350 adhesive 132
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
6420 Side glazing Door Glass *Window seal Adhesive side Windows Side Window
6420 6420 6420
2 2 2
3150 150 2037
6300 Glass 300 4074 Glass
6430 Rear glazing Rear-window incl. bracket
6430
1
3806
3806 Glass
6610 Exterior equipment *Rear Console for License plate iluminatition Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case
6610 6610 6610 6610 6610 6610 6610
1 1 1 2 2 2 2
250 440 506 1290 750 100 150
250 Plastics 440 Plastic 506 Rubber 2580 Plastic 1500 Plastic 200 Other 300 Plastics
6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations
6815 6815 6815 6815
1 1 1 1
15000 6100 2600 5180
6820 Interior covering *Door Bracket Trim Attachment *Door Vapor Barrier Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Mirror Flag Cover A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket
6820 6820 6820 6820 6820 6820 6820 6820 6820 6820
4 2 2 2 2 2 2 2 2 2
4 170 3200 290 40 80 30 300 160 380
Material
15000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5180 Unspecified materials
16 Plastic 340 Plastic 6400 Plastic 580 Rubber 80 Plastic 160 Plastic 60 Plastics 600 Plastics 320 Plastics 760 Plastics 133
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket Roofliner incl. bracket *Rear deck *Covers left and right incl. bracket
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
6820 6820 6820 6820 6820 6820 6820 6820
2 2 2 2 2 1 1 2
340 190 1250 125 475 1800 2000 200
680 Plastics 380 Plastics 2500 Plastics 250 Plastics 950 Plastics 1800 Plastics 2000 Fiber composite 400 Plastics
6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Liftgate *Cover rear Luggage compartement *Cover rear side Luggage Compartement
6825 6825 6825 6825
1 1 1 2
2500 1300 150 100
2500 Unspecified materials 1300 Plastics 150 Plastics 200 Plastics
6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Steering Column Cover
6830 6830 6830 6830 6830
1 1 1 1 1
1500 300 6300 6315 600
1500 Plastics 300 Plastics 6300 Plastics 6315 Steel 600 Plastics
6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket
6840 6840 6840 6840 6840 6840 6840 6840 6840
1 1 1 3 2 2 2 2 1
1050 4300 265 165 1650 1750 175 680 300
1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 1750 Steel 350 Steel 1360 Plastics 300 Light alloy
6850 Interior equipment 7/31/01
134
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
Sun vizor incl. bracket
6850
2
330
6910 Engine bay Sound Insulation Front Wall
6910
1
5300
7210 Seat frame front FRONT Seat LH/RH Module
7205
1
19364
7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster
7225 7225 7225 7225 7225 7225
2 2 2 2 2 30
7240 Seat frame rear Rear Seat Frame incl. Brackets
7240
1
7250 Bolster and trim rear Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket
7250 7250 7250 7250 7250 7250 7250 7250 7250
3 2 6 1 1 1 1 35 1
1000 420 34 2400 660 600 2400 1 600
3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics
8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger
8010 8010 8010
1 1 1
10 60 1100
10 Plastics 60 Unspecified materials 1100 Light alloy
580 1050 750 110 1000 1
10151
660 Plastics
5300 Unspecified materials
19364 Steel
1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel
materials materials materials materials materials
10151 Steel
materials materials materials materials materials
135
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
7/31/01
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior
8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020
1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2
850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130
850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics
8030 Air condition *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler
8030 8030 8030 8030 8030 8030 8030
1 1 10 1 1 1 1
70 1600 15 300 1800 600 2500
70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy
8039 Refrigerant *Climatic fluid
8039
1
350
9010 Indicator for Instruments *LCD Displays Rear View *Instrument cluster incl. bracket
9010 9010
3 1
400 600
350
1200 Plastics 600 Plastics
136
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
Material
9050 Misc. *Bracket for horn *Horn
9050 9050
1 1
80 346
9110 Radio *Door Speaker Antenna base Antenna rod Radio
9110 9110 9110 9110
2 1 1 1
560 130 40 1300
1120 Steel/Other 130 Plastics 40 Plastics 1300 Other
9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor
9210 9210 9210 9210
2 2 1 1
170 330 2780 50
340 Steel 660 Steel 2780 Steel 50 Other
9220 Wiper system rear *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets
9220 9220 9220
1 1 1
60 100 1500
60 Steel 100 Steel 1500 Steel
9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal
9230 9230 9230 9230
2 1 1 1
20 50 400 90
9239 Fluids (washing water) Washing water
9239
1
1500
9240 Car wash rear window *Splash hose back incl. Bracket and nozzle
9240
1
150
80 Steel 346 Steel
40 Plastics 50 Rubber 400 Plastics 90 Plastics
1500
150 Rubber
9410 Lighting front/sideward 7/31/01
137
ULSAB-AVC
Parts / Mass Diesel Engine
C-Class PART Main headlamp incl. Flasher
Porsche Engineering Services Inc. PNGV-Class
Gasoline Engine GADH Number
Weight
total Weight
9410
2
1500
3000 Plastics
9420 Lighting back/sideward *3. Stop light incl. bracket and nozzle Tail lamp incl. bracket
9420 9420
1 2
110 1100
110 Plastics 2200 Plastics
9430 Interior lamp Interior lamp incl. bracket
9430
1
170
170 Plastics
9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom
9720 9720 9720
1 1 1
7350 1000 300
7350 Plastics 1000 Plastics 300 Steel
9910 Battery *Battery
9910
1
12300
9920 Brackets *Battery box incl. Cover *Bracket battery
9920 9920
1 1
946 90
Material
12300 Unspecified materials
946 Plastics 90 Plastics
917473 Brackets and Underfloor Cover
15000 Total weight
7/31/01
932473
138
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
6.2 C-Class Diesel Engine PART 1000 Complete Engine Diesel Engine complete
Weight
total Weight
Material
1000
1
113000
1729 Automotive Fluids (engine lubrication) Engine oil
1729
1
5000
5000
1730 Oil tank with lines Dry Sump Oil Reservoir
1730
1
1750
1750 Steel
1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket
1930 1930
1 1
1400 70
1400 Steel 70 Steel
1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket Intercooler incl. Hoses
1940 1940 1940 1940 1940 1940 1940 1940 1940
1 1 1 1 1 4 1 1 1
300 210 100 2100 5 45 550 1200 1200
300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel 1200 Alloy/plastic
1949 Automotive fluids (engine ventilation) Cooling water
1949
1
5000
5000
2010 GADH Number
1
4456 Weight
2010 Tank (canister) Fuel tank PART 7/31/01
GADH Number
113000 Cast iron/aluminum
4456 Steel total Weight
Material
139
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
2010 2010 2010
1 1 1
130 500 100
2019 Automotive fluids Fuel
2019
1
30000
2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter
2020 2020 2020 2020 2020 2020 2020 2020 2020
1 1 1 1 2 1 3 1 1
110 60 40 110 25 815 380 80 150
110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel
2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket
2030 2030
1 1
700 225
700 Plastics 225 Plastics
2130 Charge air cooler Intercooler incl. Hoses
2130
1
1200
2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber
2410 2410 2410 2410
1 1 1 1
620 550 150 500
2430 2430 GADH Number
1 1
350 220 Weight
2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket PART 2610 Exhaust routing 7/31/01
Gasoline Engine
Diesel Engine
Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap
Porsche Engineering Services Inc.
130 Plastics 500 Steel 100 Plastics
30000
1200 Alloy/plastic
620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics
350 Plastics 220 Plastics total Weight Material
140
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
2610
1
10500
2615 Exhaust manifold Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler
2615 2615 2615
1 2 3
25 65 85
2695 Heat-protection measurements Heat shield tunnel incl. bracket
2695
1
2750
2750 Controll Unit *Engine controller *Holder for control unit
2750 2750
1 1
700 150
3200 Transmission complete Gear Box complete Electric shift actuator
3200 3200
1 1
31000 5000
3219 Automotive fluids Gear oil
3219
1
1400
1400
3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut
3410 3410 3410
1 1 2
3954 4003 53
3954 Steel 4003 Steel 107 Steel
4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets
4010 4010 4010 4010 4010
2 2 1 2 1
1678 4258 17112 5166 2569
3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel
PART 4020 Suspension and Damping front Leaf Spring with support rubber 7/31/01
Gasoline Engine
Diesel Engine
Exhaust system
Porsche Engineering Services Inc.
GADH Number 4020
Weight 1
2300
10500 Steel
25 Steel 130 Rubber 255 Rubber
2750 Steel
700 Steel 150 Plastics
31000 Steel/Aluminum 5000
total Weight
Material
2300 Plastic composite 141
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
4020
2
1310
4210 Rear axle bracket with wheel control Twist- beam rear axle Wheel bearing Rubber bushing Nuts
4210 4210 4210 4210
1 2 2
17221 825 343 506
4220 Suspension and Damping rear Shock absorber Spring
4220 4220
2 2
1334 1505
2668 Steel 3010 Steel
4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover
4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310
1 1 1 1 2 1 2 1 1 1 1
50 2479 428 215 40 230 120 1227 165 558 200 268
50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic
4320 Gas pedal choke control Gaspedal
4320
1
215
215 Plastic
4340 Brake pedal with main brake cylinder Brakepedal
4340
1
415
415 Steel
PART 4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket 7/31/01
Gasoline Engine
Diesel Engine
Damper incl Brackets
Porsche Engineering Services Inc.
GADH Number 4350 4350
Weight 1 1
203 610
2620 Steel
17221 Steel 1650 Steel 706 Rubber 506 Steel
total Weight
Material
203 Plastics 610 Steel 142
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
4350
1
1300
1300 Other
4410 Wheels (ready for operation) Bolts Steel rims
4410 4410
16 4
83 3720
1328 Steel 14880 Steel
4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit
4420 4420
4 1
6500 1000
26000 Rubber 1000 Other
4610 Front wheel brakes Brake Disk Brake Caliper
4610 4610
2 2
3750 4414
7500 Steel 8829 Steel
4620 Rear brake Brake Disc Brake caliper
4610 4610
2 2
3300 2918
6600 Steel 5836 Steel
4630 Brake hydraulic *Brake Tubes EHB-Unit
4630 4630
1
2500 5100
2500 Steel 5100 Steel/Plastic
4639 Fluids (brake hydraulic) *Brake Fluid
4639
4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear
4810
4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket PART 5000 Body assembly Body structure Paint and PVC
7/31/01
Gasoline Engine
Diesel Engine
EPB Unit
Porsche Engineering Services Inc.
500
500 Other
1
14150
14150 Steel
4820 4820 GADH Number
1 1
5500 2450 Weight
5000 5000
1
201776 16000
5500 Steel 2450 Light alloy total Weight Material 201776 Steel 16000 Other
143
ULSAB-AVC C-Class
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
5025 Fender front Fender
5025
2
1608
3216 Steel
5210 Bumper front Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box
5210 5210 5210 5210 5210 5210 5210 5210 5210
1 1 1 2 1 1 8 1 1
4290 8340 1149 704 1940 2640 40 8924 600
4290 Plastics 8340 Nylon hybride 1149 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics
5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection
5220 5220 5220 5220 5220 5220 5220
8 2 1 1 1 1 1
40 460 1312 2064 3737 600 900
320 Steel 920 Steel 1312 Steel 2064 Steel 3737 Plastics 600 Steel 900 Unspecified Materials
5510 Lid front Hood Service Modul Door incl. Brakets
5510 5510
1 1
9534 548
9534 Steel 548 Steel
5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket PART
5515 5515 GADH Number
2 1
340 270 Weight
680 Steel 270 Steel total Weight
*Operation Mechanism for Lock
5515
1
200
200 Other
5520
1
8564
8564 Steel
5520 Rear lid Liftgate
7/31/01
Parts / Mass
Material
144
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
5525 Assembly parts *Gas spring incl. bracket *Hinges Liftgate incl. Bolts *Liftgate Sealing *Rear-window seal *Lock incl. Control and Brackets
5525 5525 5525 5525 5525
2 2 1 1 1
350 340 1000 300 520
5710 Door front Door structure
5710
2
10796
5715 Mounting parts door dront *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Hinges incl. Bolts and Brackets *Door Check Strap *Door Sealing (cop Ford Focus)
5715 5715 5715 5715 5715 5715 5715 5715
2 2 2 2 2 2 2 2
370 470 140 140 40 739 410 1200
740 Steel/Plastics 940 Plastic/Steel 280 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2400 Rubber
5718 Window lift electr. Front *Door Window Regulator Assembly
5718
2
1910
3820 Steel/Aluminum
5925 Wheel-house tray *Wheel-house liner back
5925
2
550
6410 6410 GADH Number
1 1
9695 350 Weight
6420 6420 6420
2 2 2
3150 150 2037
6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield PART 6420 Side glazing Door Glass *Window seal Adhesive side Windows Side Window
700 Steel 680 Steel 1000 Rubber 300 Rubber 520 Steel/Plastics
21592 Steel
1100 Plastics
9695 Glass 350 adhesive total Weight Material 6300 Glass 300 4074 Glass
6430 Rear glazing 7/31/01
145
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
6430
1
3806
3806 Glass
6610 Exterior equipment *Rear Console for License plate iluminatition Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case
6610 6610 6610 6610 6610 6610 6610
1 1 1 2 2 2 2
250 440 506 1290 750 100 150
250 Plastics 440 Plastic 506 Rubber 2580 Plastic 1500 Plastic 200 Other 300 Plastics
6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations
6815 6815 6815 6815
1 1 1 1
15000 6100 2600 5180
6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 GADH Number
4 2 2 2 2 2 2 2 2 2
4 170 3200 290 40 80 30 300 160 380 Weight
16 Plastic 340 Plastic 6400 Plastic 580 Rubber 80 Plastic 160 Plastic 60 Plastics 600 Plastics 320 Plastics 760 Plastics total Weight Material
6820 6820 6820 6820 6820 6820 6820
2 2 2 2 2 1 1
340 190 1250 125 475 1800 2000
680 Plastics 380 Plastics 2500 Plastics 250 Plastics 950 Plastics 1800 Plastics 2000 Fiber composite
6820 Interior covering *Door Bracket Trim Attachment *Door Vapor Barrier Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Mirror Flag Cover A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket PART B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket Roofliner incl. bracket *Rear deck 7/31/01
Gasoline Engine
Diesel Engine
Rear-window incl. bracket
Porsche Engineering Services Inc.
15000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5180 Unspecified materials
146
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
6820
2
200
6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Liftgate *Cover rear Luggage compartement *Cover rear side Luggage Compartement
6825 6825 6825 6825
1 1 1 2
2500 1300 150 100
2500 Unspecified materials 1300 Plastics 150 Plastics 200 Plastics
6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Steering Column Cover
6830 6830 6830 6830 6830
1 1 1 1 1
1500 300 6300 6315 600
1500 Plastics 300 Plastics 6300 Plastics 6315 Steel 600 Plastics
6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket
6840 6840 6840 6840 6840 6840 6840 6840 6840
1 1 1 3 2 2 2 2 1
1050 4300 265 165 1650 1750 175 680 300
1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 1750 Steel 350 Steel 1360 Plastics 300 Light alloy
6850 Interior equipment PART
7/31/01
Gasoline Engine
Diesel Engine
*Covers left and right incl. bracket
Porsche Engineering Services Inc.
GADH Number
Weight
Sun vizor incl. bracket
6850
2
330
6910 Engine bay Sound Insulation Front Wall
6910
1
5300
7210 Seat frame front FRONT Seat LH/RH Module
7205
1
19364
400 Plastics
total Weight
Material
660 Plastics
5300 Unspecified materials
19364 Steel
147
ULSAB-AVC C-Class
Parts / Mass Gasoline Engine
Diesel Engine
PNGV-Class
7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster
7225 7225 7225 7225 7225 7225
2 2 2 2 2 30
7240 Seat frame rear Rear Seat Frame incl. Brackets
7240
1
7250 Bolster and trim rear Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket
7250 7250 7250 7250 7250 7250 7250 7250 7250
3 2 6 1 1 1 1 35 1
8010 8010 8010 GADH Number
1 1 1
10 60 1100 Weight
10 Plastics 60 Unspecified materials 1100 Light alloy total Weight Material
8020 8020 8020 8020 8020 8020 8020 8020
1 1 1 1 1 4 1 1
850 300 60 2300 1500 25 450 10
850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials
8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger PART 8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot 7/31/01
Porsche Engineering Services Inc.
580 1050 750 110 1000 1
10151
1000 420 34 2400 660 600 2400 1 600
1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel
materials materials materials materials materials
10151 Steel
3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics
materials materials materials materials materials
148
ULSAB-AVC C-Class
Parts / Mass 8020 8020 8020 8020 8020 8020 8020 8020
2 1 2 1 1 1 2 2
8030 Air condition *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler
8030 8030 8030 8030 8030 8030 8030
1 1 10 1 1 1 1
8039 Refrigerant *Climatic fluid
8039
1
350
9010 Indicator for Instruments *LCD Displays Rear View *Instrument cluster incl. bracket
9010 9010
3 1
400 600
PART
7/31/01
Gasoline Engine
Diesel Engine
*Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior
Porsche Engineering Services Inc.
GADH Number
PNGV-Class
60 80 90 370 220 140 115 130
120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics
70 1600 15 300 1800 600 2500
70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy
Weight
9050 Misc. *Bracket for horn *Horn
9050 9050
1 1
80 346
9110 Radio *Door Speaker Antenna base Antenna rod Radio
9110 9110 9110 9110
2 1 1 1
560 130 40 1300
350
1200 Plastics 600 Plastics total Weight
Material
80 Steel 346 Steel
1120 Steel/Other 130 Plastics 40 Plastics 1300 Other
149
ULSAB-AVC C-Class
Parts / Mass Gasoline Engine
Diesel Engine
PNGV-Class
9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor
9210 9210 9210 9210
2 2 1 1
170 330 2780 50
340 Steel 660 Steel 2780 Steel 50 Other
9220 Wiper system rear *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets
9220 9220 9220
1 1 1
60 100 1500
60 Steel 100 Steel 1500 Steel
9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal
9230 9230 9230 9230
2 1 1 1
20 50 400 90
9239 Fluids (washing water) Washing water
9239
1
1500
9240 Car wash rear window *Splash hose back incl. Bracket and nozzle
9240
1
150
9410 Lighting front/sideward PART Main headlamp incl. Flasher
7/31/01
Porsche Engineering Services Inc.
GADH Number
Weight
40 Plastics 50 Rubber 400 Plastics 90 Plastics
1500
150 Rubber
total Weight
9410
2
1500
3000 Plastics
9420 Lighting back/sideward *3. Stop light incl. bracket and nozzle Tail lamp incl. bracket
9420 9420
1 2
110 1100
110 Plastics 2200 Plastics
9430 Interior lamp Interior lamp incl. bracket
9430
1
170
170 Plastics
9720 Cabling Wiring loom
9720
1
7350
7350 Plastics
Material
150
ULSAB-AVC C-Class *Fuse Box *Bracket for cable loom
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine 9720 9720
1 1
1000 300
9910 Battery *Battery
9910
1
12300
9920 Brackets *Battery box incl. Cover *Bracket battery
9920 9920
1 1
946 90
PNGV-Class 1000 Plastics 300 Steel
12300 Unspecified materials
946 Plastics 90 Plastics
950773 Brackets and Underfloor Cover
15000 Total weight
7/31/01
965773
151
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
6.3 PNGV-Class Gasoline Engine PART 1000 Complete Engine Gasoline Engine complete
GADH-No.
Pieces
1000
1
83000
1729 Automotive Fluids (engine lubrication) Engine oil
1729
1
5000
5000
1730 Oil tank with lines Dry Sump Oil Reservoir
1730
1
1750
1750 Steel
1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. bracket
1930 1930
1 1
1400 70
1400 Steel/Plastics 70 Steel
1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket
1940 1940 1940 1940 1940 1940 1940 1940
1 1 1 1 1 4 1 1
300 210 100 2100 5 45 550 1200
300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel
1949 Automotive fluids (engine ventilation) Cooling water
1949
1
5000
5000
2010 2010 GADH-No.
1 1 Pieces
2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket PART 7/31/01
Single mass
4456 130 Single mass
Total mass
Material
83000 Cast iron/aluminum
4456 Steel 130 Plastics Total mass Material
152
ULSAB-AVC C-Class Tank band incl. bracket Filler cap
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
2010 2010
1 1
500 100
2019 Automotive fluids Fuel
2019
1
27000
2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter
2020 2020 2020 2020 2020 2020 2020 2020 2020
1 1 1 1 2 1 3 1 1
110 60 40 110 25 815 380 80 150
110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel
2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket
2030 2030
1 1
700 225
700 Plastics 225 Plastics
2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber
2410 2410 2410 2410
1 1 1 1
620 550 150 500
620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics
2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket
2430 2430
1 1
350 220
350 Plastics 220 Plastics
2610 Exhaust routing Exhaust system
2610
1
14150
GADH-No.
Pieces
PART
Single mass
500 Steel 100 Plastics
27000
14150 Steel Total mass
Material
2615 Exhaust manifold 7/31/01
153
ULSAB-AVC C-Class *Seal *Exhaust rubber of catalyst *Exhaust rubber mean and end muffler
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
2615 2615 2615
1 2 3
25 65 85
2695 Heat-protection measurements *Heat shield tunnel incl. bracket
2695
1
2890
2750 Controll Unit *Engine controller *Holder for control unit
2750 2750
1 1
700 150
3200 Transmission complete Gear Box complete Electric shift actuator
3200 3200
1 1
31000 5000
3219 Automotive fluids Gear oil
3219
1
1400
1400
3410 Axle shaft Drive Shaft left Drive Shaft right Lock Nut
3410 3410 3410
1 1 2
3454 3503 53
3454 Steel 3503 Steel 107 Steel
4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets
4010 4010 4010 4010 4010
2 2 1 2 1
1678 4258 17112 5166 2569
3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel
4020 4020 GADH-No.
1 2 Pieces
4210
1
4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets PART 4210 Rear axle bracket with wheel control Twist- beam rear axle 7/31/01
2300 1310 Single mass 17221
25 Steel 130 Rubber 255 Rubber
2890 Light Alloy
700 Steel 150 Plastics
31000 Steel/Aluminum 5000
2300 Plastic composite 2620 Steel Total mass Material 17221 Steel 154
ULSAB-AVC C-Class Wheel bearing Rubber bushing Nuts
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
4210 4210 4210
2 2
825 343 506
4220 Suspension and Damping rear Shock absorber Spring
4220 4220
2 2
1334 1505
2668 Steel 3010 Steel
4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover
4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310
1 1 1 1 2 1 2 1 1 1 1
50 2479 428 215 40 230 120 1227 165 558 200 268
50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic
4320 Gas pedal choke control Gaspedal
4320
1
215
215 Plastic
4340 Brake pedal with main brake cylinder Brakepedal
4340
1
415
415 Steel
4350 4350 4350 GADH-No.
1 1 1 Pieces
4410 4410
16 4
4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit PART 4410 Wheels (ready for operation) Bolts Steel rims 7/31/01
203 610 1300 Single mass 83 3720
1650 Steel 706 Rubber 506 Steel
203 Plastics 610 Steel 1300 Other Total mass Material 1328 Steel 14880 Steel 155
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit
4420 4420
4 1
6500 1000
26000 Rubber 1000 Other
4610 Front wheel brakes Brake Disk Brake Caliper
4610 4610
2 2
3750 4414
7500 Steel 8829 Steel
4620 Rear brake Brake Disc Brake caliper
4620 4620
2 2
3300 2918
6600 Steel 5836 Steel
4630 Brake hydraulic *Brake Tubes EHB-Unit
4630 4630
1
2500 5100
2500 Steel 5100 Steel/Plastic
4639 Fluids (brake hydraulic) *Brake Fluid
4639
4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear
4810
4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket 5000 Body assembly Body structure Paint and PVC PART 5025 Fender front Fender
500
500 Other
1
14150
14150 Steel
4820 4820
1 1
5500 2450
5000 5000
1
218124 20000
GADH-No.
Pieces
5025
2
Single mass 1608
5500 Steel 2450 Light alloy
218124 Steel 20000 Other Total mass
Material
3216 Steel
5210 Bumper front 7/31/01
156
ULSAB-AVC C-Class Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
5210 5210 5210 5210 5210 5210 5210 5210 5210
1 1 1 2 1 1 8 1 1
4290 8340 649 704 1940 2640 40 8924 600
4290 Plastics 8340 Nylon hybride 649 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics
5220 Bumper rear Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box
5220 5220 5220 5220 5220 5220 5220
2 1 1 1 1 1 8
460 1536 2336 4867 600 900 40
920 Steel 1536 Steel 2336 Steel 4867 Plastics 600 Steel 900 Unspecified Materials 320 Steel
5510 Lid front Hood Service Modul Door incl. Brakets
5510 5510
1 1
9534 548
9534 Steel 548 Steel
5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock
5515 5515 5515
2 1 1
340 270 200
680 Steel 270 Steel 200 Other
5520 GADH-No.
1 Pieces
10270 Single mass
10270 Steel Total mass
5525 5525 5525 5525
2 2 1 1
5520 Rear lid Deck lid PART 5525 Assembly parts *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing *Lock incl. Control 7/31/01
350 550 408 560
Material
700 Steel 1100 Steel 408 Rubber 560 Steel/Plastics 157
ULSAB-AVC C-Class *Rear Window Seal
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
5525
1
320
5710 Door front Door structure
5710
2
9593
5715 Mounting parts door dront Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Hinges incl. Bolts and Brackets Door Check Strap *Door Sealing (cop Ford Focus)
5715 5715 5715 5715 5715 5715 5715 5715
2 2 2 2 2 2 2 2
370 470 130 140 40 739 410 1052
740 Steel/Plastics 940 Plastic/Steel 260 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2104 Rubber
5718 Window lift electr. Front Door Window Regulator Assembly
5718
2
1910
3820 Steel/Aluminum
5720 Rear Door Door structure
5720
2
9278
5725 5725 5725 5725 5725 5725 5725 GADH-No.
2 2 2 2 2 2 2 Pieces
5728
5925
5725 Mounting parts door rear Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Check Strap *Door Sealing (cop Ford Focus) Hinges incl. Bolts and Brackets PART 5728 Window lift electr. Rear Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back
7/31/01
320 Rubber
19186 Steel
18556 Steel
370 470 140 40 410 952 739 Single mass
740 Steel/Plastics 940 Plastic/Steel 280 Rubber 80 Rubber 820 Steel 1904 Rubber 1478 Steel Total mass Material
2
1910
3820 Steel/Aluminum
2
550
1100 Plastics
158
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield
6410 6410
1 1
9695 350
9695 Glass 350 adhesive
6420 Side glazing Door Glass Door Glass
6420 6420
2 2
2847 2882
5694 Glass 5764 Glass
6430 Rear glazing Rear-window incl. bracket
6430
1
5298
5298 Glass
6610 Exterior equipment *Rear Console for License Plate Ilumination Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case
6610 6610 6610 6610 6610 6610 6610
1 1 1 2 2 2 2
250 440 480 1430 750 100 150
250 Plastics 440 Plastic 480 Rubber 2860 Plastic 1500 Plastic 200 Other 300 Plastics
6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations
6815 6815 6815 6815
1 1 1 1
16000 6100 2600 5740
6820 GADH-No.
4 Pieces
6820 6820 6820 6820 6820 6820 6820
2 2 2 2 2 2 4
6820 Interior covering Door Bracket Trim Attachment PART Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Mirror Flag Cover Door Bracket Trim Attachment 7/31/01
4 Single mass 150 3000 270 40 80 30 4
16000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5740 Unspecified materials
16 Plastic Total mass
Material
300 Plastic 6000 Plastic 540 Rubber 80 Plastic 160 Plastic 60 Plastics 16 Plastic 159
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering Roofliner incl. bracket Rear deck *Covers left and right incl. bracket 6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Deck Lid *Cover rear side Luggage compartement *Cover rear side Luggage Compartement 6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets PART *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings 7/31/01
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820
2 2 2 2 2 2 4 2 2 2 4 2 1 1 2
150 3000 290 40 80 300 140 380 340 595 175 680 1600 1200 200
300 Plastic 6000 Plastic 580 Rubber 80 Plastic 160 Plastic 600 Plastics 560 Plastics 760 Plastics 680 Plastics 1190 Plastics 700 Plastics 1360 Plastics 1600 Plastics 1200 Plastics 400 Plastics
6825 6825 6825 6825
1 1 1 2
4000 1000 150 150
4000 Unspecified materials 1000 Plastics 150 Plastics 300 Plastics
6830 6830 6830 6830 GADH-No.
1 1 1 1 Pieces
6830
1
600
6840 6840 6840 6840 6840
1 1 1 3 2
1050 4300 265 165 1650
1500 300 6300 6315 Single mass
1500 Plastics 300 Plastics 6300 Plastics 6315 Steel Total mass Material 600 Plastics
1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 160
ULSAB-AVC C-Class *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
6840 6840 6840 6840
2 2 2 1
1750 175 680 300
6850 Interior equipment Sun vizor incl. bracket
6850
2
330
6910 Engine bay Sound Insulation Front Wall
6910
1
5300
7210 Seat frame front FRONT Seat LH/RH Module
7210
1
19364
7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster
7225 7225 7225 7225 7225 7225
2 2 2 2 2 30
7240 Seat frame rear Rear Seat Frame incl. Brackets
7240
1
GADH-No.
Pieces
7250 7250 7250 7250 7250 7250 7250 7250 7250
3 2 6 1 1 1 1 35 1
7250 Bolster and trim rear PART Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket 7/31/01
580 1050 750 110 1000 1
10151
Single mass 1000 420 34 2400 660 600 2400 1 600
PNGV-Class 1750 Steel 350 Steel 1360 Plastics 300 Light alloy
660 Plastics
5300 Unspecified materials
19364 Steel
1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel
materials materials materials materials materials
10151 Steel
Total mass
Material
3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics
materials materials materials materials materials
161
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger
8010 8010 8010
1 1 1
10 60 1100
10 Plastics 60 Unspecified materials 1100 Light alloy
8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior
8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020
1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2
850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130
850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics
GADH-No.
Pieces
8030 8030 8030 8030 8030 8030 8030
1 1 10 1 1 1 1
8039
1
8030 Air condition PART *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid 7/31/01
Single mass 70 1600 15 300 1800 600 2500
350
Total mass
Material
70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy
350 162
ULSAB-AVC C-Class
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
9010 Indicator for Instruments *Instrument cluster incl. bracket *LCD Displays Rear View
9010 9010
1 3
600 400
9050 Misc. *Bracket for horn *Horn
9050 9050
1 1
80 346
9110 Radio Door Speaker Antenna base Antenna rod Radio
9110 9110 9110 9110
2 1 1 1
560 130 40 1300
1120 Steel/Other 130 Plastics 40 Plastics 1300 Other
9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor
9210 9210 9210 9210
2 2 1 1
170 330 2780 50
340 Steel 660 Steel 2780 Steel 50 Other
9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket PART
9230 9230 GADH-No.
2 1 Pieces
Washer tank incl. bracket *Pump with rubber seal
9230 9230
1 1
400 90
9239 Fluids (washing water) Washing water
9239
1
1500
1500
9410 Lighting front/sideward Main headlamp incl. Flasher
9410
2
1500
3000 Plastics
9420 Lighting back/sideward 3. Stop light incl. bracket and nozzle
9420
1
110
110 Plastics
7/31/01
20 50 Single mass
600 Plastics 1200 Plastics
80 Steel 346 Steel
40 Plastics 50 Rubber Total mass Material 400 Plastics 90 Plastics
163
ULSAB-AVC C-Class Tail lamp incl. bracket
Parts / Mass Diesel Engine
Porsche Engineering Services Inc. Gasoline Engine
PNGV-Class
9420
2
1100
2200 Plastics
9430 Interior lamp Interior lamp incl. bracket
9430
1
170
170 Plastics
9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom
9720 9720 9720
1 1 1
7970 1000 300
7970 Plastics 1000 Plastics 300 Steel
9910 Battery *Battery
9910
1
12300
9920 Brackets *Battery box incl. Cover *Bracket battery
9920 9920
1 1
946 90
12300 Unspecified materials
946 Plastics 90 Plastics
977593 Brackets and Underfloor Cover
20000 Total weight
7/31/01
997593
164
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
6.4 PNGV-Class Diesel Engine PART 1000 Complete Engine Diesel Engine complete
Weight
total Weight
Material
1000
1
113000
1729 Automotive Fluids (engine lubrication) Engine oil
1729
1
5000
5000
1730 Oil tank with lines Dry Sump Oil Reservoir
1730
1
1750
1750 Steel
1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket
1930 1930
1 1
1400 70
1400 Steel 70 Steel
1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket
1940 1940 1940 1940 1940 1940 1940 1940
1 1 1 1 1 4 1 1
300 210 100 2100 5 45 550 1200
300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel
1949 Automotive fluids (engine ventilation) Cooling water
1949
1
5000
5000
2010 2010 2010 2010 GADH Number
1 1 1 1
4456 130 500 100 Weight
2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap PART 7/31/01
GADH Number
113000 Cast iron/aluminum
4456 Steel 130 Plastics 500 Steel 100 Plastics total Weight Material 165
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
2019 Automotive fluids Fuel
2019
1
30000
2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter
2020 2020 2020 2020 2020 2020 2020 2020 2020
1 1 1 1 2 1 3 1 1
110 60 40 110 25 815 380 80 150
110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel
2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket
2030 2030
1 1
700 225
700 Plastics 225 Plastics
2130 Charge air cooler Intercooler incl. Hoses
2130
1
1200
2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber
2410 2410 2410 2410
1 1 1 1
620 550 150 500
620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics
2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket
2430 2430
1 1
350 220
350 Plastics 220 Plastics
2610 Exhaust routing Exhaust system
2610
1
11750
PART
GADH Number
Weight
30000
1200 Alloy/plastic
11750 Steel total Weight
Material
2615 Exhaust manifold 7/31/01
166
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
2615 2615 2615
1 2 3
25 65 85
2695 Heat-protection measurements Heat shield tunnel incl. bracket
2695
1
2890
2750 Controll Unit *Engine controller *Holder for control unit
2750 2750
1 1
700 150
3200 Transmission complete Gear Box complete Electric shift actuator
3200 3200
1 1
31000 5000
3219 Automotive fluids Gear oil
3219
1
1400
1400
3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut
3410 3410 3410
1 1 2
3954 4003 53
3954 Steel 4003 Steel 107 Steel
4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets
4010 4010 4010 4010 4010
2 2 1 2 1
1678 4258 17112 5166 2569
3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel
4020 4020 GADH Number
1 2
2300 1310 Weight
4210
1
17221
4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets PART 4210 Rear axle bracket with wheel control Twist- beam rear axle 7/31/01
Gasoline Engine
Diesel Engine
Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler
Porsche Engineering Services Inc.
25 Steel 130 Rubber 255 Rubber
2890 Steel
700 Steel 150 Plastics
31000 Steel/Aluminum 5000
2300 Plastic composite 2620 Steel total Weight Material 17221 Steel 167
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
4210 4210 4210
2 2
825 343 506
4220 Suspension and Damping rear Shock absorber Spring
4220 4220
2 2
1334 1505
2668 Steel 3010 Steel
4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover
4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310
1 1 1 1 2 1 2 1 1 1 1
50 2479 428 215 40 230 120 1227 165 558 200 268
50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic
4320 Gas pedal choke control Gaspedal
4320
1
215
215 Plastic
4340 Brake pedal with main brake cylinder Brakepedal
4340
1
415
415 Steel
4350 4350 4350 GADH Number
1 1 1
203 610 1300 Weight
4410 4410
16 4
4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit PART 4410 Wheels (ready for operation) Bolts Steel rims 7/31/01
Gasoline Engine
Diesel Engine
Wheel bearing Rubber bushing Nuts
Porsche Engineering Services Inc.
83 3720
1650 Steel 706 Rubber 506 Steel
203 Plastics 610 Steel 1300 Other total Weight Material 1328 Steel 14880 Steel 168
ULSAB-AVC C-Class
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit
4420 4420
4 1
6500 1000
26000 Rubber 1000 Other
4610 Front wheel brakes Brake Disk Brake Caliper
4610 4610
2 2
3750 4414
7500 Steel 8829 Steel
4620 Rear brake Brake Disc Brake caliper
4610 4610
2 2
3300 2918
6600 Steel 5836 Steel
4630 Brake hydraulic *Brake Tubes EHB-Unit
4630 4630
1
2500 5100
2500 Steel 5100 Steel/Plastic
4639 Fluids (brake hydraulic) *Brake Fluid
4639
4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear
4810
4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket 5000 Body assembly Body structure Paint and PVC PART 5025 Fender front Fender
500
500 Other
1
14150
14150 Steel
4820 4820
1 1
5500 2450
5000 5000
1
218124 20000
GADH Number 5025
Weight 2
1608
5500 Steel 2450 Light alloy
218124 Steel 20000 Other total Weight
Material
3216 Steel
5210 Bumper front 7/31/01
169
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
5210 5210 5210 5210 5210 5210 5210 5210 5210
1 1 1 2 1 1 8 1 1
4290 8340 1149 704 1940 2640 40 8924 600
4290 Plastics 8340 Nylon hybride 1149 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics
5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection
5220 5220 5220 5220 5220 5220 5220
8 2 1 1 1 1 1
40 460 1536 2336 4867 600 900
320 Steel 920 Steel 1536 Steel 2336 Steel 4867 Plastics 600 Steel 900 Unspecified Materials
5510 Lid front Hood Service Modul Door incl. Brakets
5510 5510
1 1
9534 548
9534 Steel 548 Steel
5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock
5515 5515 5515
2 1 1
340 270 200
680 Steel 270 Steel 200 Other
5520 GADH Number
1
10270 Weight
10270 Steel total Weight
5525 5525 5525 5525
2 2 1 1
5520 Rear lid Deck lid PART 5525 Assembly parts *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing *Lock incl. Control 7/31/01
Gasoline Engine
Diesel Engine
Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box
Porsche Engineering Services Inc.
350 550 408 560
Material
700 Steel 1100 Steel 408 Rubber 560 Steel/Plastics 170
ULSAB-AVC C-Class
Parts / Mass
PNGV-Class
5525
1
320
5710 Door front Door structure
5710
2
9593
5715 Mounting parts door dront Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Hinges incl. Bolts and Brackets Door Check Strap *Door Sealing (cop Ford Focus)
5715 5715 5715 5715 5715 5715 5715 5715
2 2 2 2 2 2 2 2
370 470 130 140 40 739 410 1052
740 Steel/Plastics 940 Plastic/Steel 260 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2104 Rubber
5718 Window lift electr. Front Door Window Regulator Assembly
5718
2
1910
3820 Steel/Aluminum
5720 Rear Door Door structure
5710
2
9278
5710 5710 5710 5710 5715 5715 5720 GADH Number
2 2 2 2 2 2 2
370 470 140 40 410 952 739 Weight
740 Steel/Plastics 940 Plastic/Steel 280 Rubber 80 Rubber 820 Steel 1904 Rubber 1478 Steel total Weight Material
5728
2
1910
3820 Steel/Aluminum
5925
2
550
5725 Mounting parts door rear Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Check Strap *Door Sealing (cop Ford Focus) Hinges incl. Bolts and Brackets PART 5728 Window lift electr. Rear Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back
7/31/01
Gasoline Engine
Diesel Engine
*Rear Window Seal
Porsche Engineering Services Inc.
320 Rubber
19186 Steel
18556 Steel
1100 Plastics
171
ULSAB-AVC C-Class
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield
6410 6410
1 1
9695 350
9695 Glass 350 adhesive
6420 Side glazing Door Glass Door Glass
6420 6420
2 2
2882 2847
5764 Glass 5694 Glass
6430 Rear glazing Rear-window incl. bracket
6430
1
5298
5298 Glass
6610 Exterior equipment *Rear Console for License Plate Ilumination Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case
6610 6610 6610 6610 6610 6610 6610
1 1 1 2 2 2 2
250 440 480 1430 750 100 150
250 Plastics 440 Plastic 480 Rubber 2860 Plastic 1500 Plastic 200 Other 300 Plastics
6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations
6815 6815 6815 6815
1 1 1 1
16000 6100 2600 5740
6820 GADH Number
4
6820 6820 6820 6820 6820 6820 6820
2 2 2 2 2 2 4
6820 Interior covering Door Bracket Trim Attachment PART Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Mirror Flag Cover Door Bracket Trim Attachment 7/31/01
Parts / Mass
4 Weight 150 3000 270 40 80 30 4
16000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5740 Unspecified materials
16 Plastic total Weight
Material
300 Plastic 6000 Plastic 540 Rubber 80 Plastic 160 Plastic 60 Plastics 16 Plastic 172
ULSAB-AVC C-Class
Parts / Mass
6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Deck Lid *Cover rear side Luggage compartement *Cover rear side Luggage Compartement 6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets PART *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings 7/31/01
Gasoline Engine
Diesel Engine
Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering Roofliner incl. bracket Rear deck *Covers left and right incl. bracket
Porsche Engineering Services Inc. PNGV-Class
6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820
2 2 2 2 2 2 4 2 2 2 4 2 1 1 2
150 3000 290 40 80 300 140 380 340 595 175 680 1600 1200 200
300 Plastic 6000 Plastic 580 Rubber 80 Plastic 160 Plastic 600 Plastics 560 Plastics 760 Plastics 680 Plastics 1190 Plastics 700 Plastics 1360 Plastics 1600 Plastics 1200 Plastics 400 Plastics
6825 6825 6825 6825
1 1 1 2
4000 1000 150 150
4000 Unspecified materials 1000 Plastics 150 Plastics 300 Plastics
6830 6830 6830 6830 GADH Number
1 1 1 1
1500 300 6300 6315 Weight
6830
1
600
6840 6840 6840 6840 6840
1 1 1 3 2
1050 4300 265 165 1650
1500 Plastics 300 Plastics 6300 Plastics 6315 Steel total Weight Material 600 Plastics
1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 173
ULSAB-AVC C-Class
Parts / Mass 6840 6840 6840 6840
2 2 2 1
1750 175 680 300
6850 Interior equipment Sun vizor incl. bracket
6850
2
330
6910 Engine bay Sound Insulation Front Wall
6910
1
5300
7210 Seat frame front FRONT Seat LH/RH Module
7210
1
19364
7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster
7225 7225 7225 7225 7225 7225
2 2 2 2 2 30
7240 Seat frame rear Rear Seat Frame incl. Brackets
7240
1
7250 Bolster and trim rear PART Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket 7/31/01
Gasoline Engine
Diesel Engine
*Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket
Porsche Engineering Services Inc.
GADH Number 7240 7250 7250 7250 7250 7250 7250 7250 7250
580 1050 750 110 1000 1
10151
Weight 3 2 6 1 1 1 1 35 1
1000 420 34 2400 660 600 2400 1 600
PNGV-Class 1750 Steel 350 Steel 1360 Plastics 300 Light alloy
660 Plastics
5300 Unspecified materials
19364 Steel
1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel
materials materials materials materials materials
10151 Steel
total Weight
Material
3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics
materials materials materials materials materials
174
ULSAB-AVC C-Class
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger
8010 8010 8010
1 1 1
10 60 1100
10 Plastics 60 Unspecified materials 1100 Light alloy
8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior
8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020
1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2
850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130
850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics
8030 Air condition PART *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid 7/31/01
Parts / Mass
GADH Number
Weight
8030 8030 8030 8030 8030 8030 8030
1 1 10 1 1 1 1
8039
1
70 1600 15 300 1800 600 2500
350
total Weight
Material
70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy
350 175
ULSAB-AVC C-Class
7/31/01
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
9010 Indicator for Instruments *Instrument cluster incl. bracket *LCD Displays Rear View
9010 9010
1 3
600 400
9050 Misc. *Bracket for horn *Horn
9050 9050
1 1
80 346
9110 Radio Door Speaker Antenna base Antenna rod Radio
9110 9110 9110 9110
2 1 1 1
560 130 40 1300
1120 Steel/Other 130 Plastics 40 Plastics 1300 Other
9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor
9210 9210 9210 9210
2 2 1 1
170 330 2780 50
340 Steel 660 Steel 2780 Steel 50 Other
9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket PART
9230 9230 GADH Number
2 1
20 50 Weight
Washer tank incl. bracket *Pump with rubber seal
9230 9230
1 1
400 90
9239 Fluids (washing water) Washing water
9239
1
1500
1500
9410 Lighting front/sideward Main headlamp incl. Flasher
9410
2
1500
3000 Plastics
9420 Lighting back/sideward 3. Stop light incl. bracket and nozzle
9420
1
110
110 Plastics
600 Plastics 1200 Plastics
80 Steel 346 Steel
40 Plastics 50 Rubber total Weight Material 400 Plastics 90 Plastics
176
ULSAB-AVC C-Class Tail lamp incl. bracket
Parts / Mass
Porsche Engineering Services Inc. Gasoline Engine
Diesel Engine
PNGV-Class
9420
2
1100
2200 Plastics
9430 Interior lamp Interior lamp incl. bracket
9430
1
170
170 Plastics
9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom
9720 9720 9730
1 1 1
7970 1000 300
7970 Plastics 1000 Plastics 300 Steel
9910 Battery *Battery
9910
1
12300
9920 Brackets *Battery box incl. Cover *Bracket battery
9920 9920
1 1
946 90
12300 Unspecified materials
946 Plastics 90 Plastics
1010893 Brackets and Underfloor Cover
20000 Total weight
7/31/01
1030893
177
