# Mass

[PDF]Parts / Mass - Rackcdn.comc315221.r21.cf1.rackcdn.com/ULSAB-AVC_EngRpt_Appendix5PartsList.pdfAir-filter system. 1710. Oil pump. 2420. Intake tube...

5. ULSAB-AVC Vehicles Parts List

ULSAB-AVC Engineering Report - Appendix - Section 5.0

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

C-Class

Porsche Engineering Services, Inc. Gasoline Engine

Parts/Mass ULSAB-AVC

PNGV-Class

PNGV-Class

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

8/23/01

1.

Boundary Conditions

2.

3.

Vehicle Description 3.1

C-Class (Gasoline Engine)

3.2

C-Class (Diesel Engine)

3.3

PNGV-Class (Gasoline Engine)

3.4

PNGV-Class (Diesel Engine)

1

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

4

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Mass Summary Main Components 4.1 C-Class (Gasoline Engine) 4.2

C-Class (Diesel Engine)

4.3 PNGV-Class (Gasoline Engine) 4.4 PNGV-Class (Diesel Engine) 5

Picture Report

6

Mass summary main components 6.1 C-Class Gasoline Engine 6.2 C-Class Diesel Engine 6.3 PNGV-Class Gasoline Engine 6.4 PNGV-Class Diesel Engine

8/23/01

2

ULSAB-AVC C-Class

1.

Parts / Mass Diesel Engine

Porsche Engineering Services, Inc. Gasoline Engine

PNGV-Class

Boundary Conditions • Mass in kg x 10-3 • Summary mass is not rounded. • Parts which are not designed and/or the weight is estimated are indicated with * • Single masses comprised of more than one part (e.g. bolts) are calculated by dividing and rounding • The mass of parts with a double function (e.g. brackets) ascribed to the main component according to their main function. • The mass of brackets is not separately listed, when they are included in the main component. • The mass of material for improving NVH behavior is estimated.

8/23/01

3

ULSAB-AVC C-Class

2

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

For the listing of parts, the GADH (Gewicht Austausch Deutscher Hersteller) number system was used. This number system is an agreed system from the main car manufacturers in Europe to evaluate vehicle mass and to compare the data.

8/23/01

4

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

7/31/01

Parts Name

Parts Name

1

Engine

1930

Air-condition fan

1000

Complete engine

1940

Water hose

1010

Crank case

1949

Automotive fluids (engine ventilation)

1020

Crank case ventilation

1950

Engine bay ventilation

1310

Crankshaft with suspension

1999

welded body assembly parts

1315

Belt pulley

2010

Tank (canister)

1320

Connecting rod

2019

Automotive fluids

1330

Piston and piston rings

2020

Fuel pump

1340

Balance wheel

2030

Active carbon

1350

Balance shaft incl. drive

2095

Heat-protection measurements

1510

2099

welded body assembly parts

1515

Valve guide

2110

Blower

1520

Camshaft with suspension

2115

Cooling complete

1525

2120

Drive blower

1530

Valve

2130

Charge-air cooler

1540

Drive camshaft

2140

Tubing

1610

Shipping hook

2410

Air-filter system

1710

Oil pump

2420

Intake tube and intake distributor

1720

Oil pan

2430

Mixture preparation

1729

Automotive fluids (engine lubrication)

2499

welded body assembly parts

1730

Oil tank with lines

2610

Exhaust routing

1740

Oil filter

2615

Exhaust manifold

1750

Oil filler and dipstick

2620

Catalyzer

1760

Oil cooling

2630

Emission control

1910

Water pump

2695

Heat-protection measurements

1911

Air-condition fan

2699

welded body assembly parts

1920

Collecting channels

2710

Generator

1921

Air deflector

2720

Starter

5

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

7/31/01

Parts Name

Parts Name

2730 2740 2750 2799 2810 2910 2915 2920 2925 2930 2935 2999 3 3010 3020 3030 3200 3210 3219 3220 3230 3240 3250 3260 3295 3299 3310 3320 3329

Ignition coil Distributor Control unit welded body assembly parts Auxiliary drive Engine suspension Engine support Transmission suspension Transmission support Differential suspension Differential support welded body assembly parts Gearbox/Transmission Clutch disc Release bearing Clutch cover Manual transmission (mech. maneuver) complete Gear hose Automotive fluids (gear lubrication) Transmission wheel and -shaft Gear shift mechanism interior Overdrive Gear oil cooler Gear oil pump Heat-protection measurements welded body assembly parts Torque converter Gear hose Automotive fluids (gear lubrication)

3330 3340 3350 3360 3370 3395 3399 3410 3420 3499 3510 3519 3520 3530 3595 3599 3610 3619 3620 4 4010 4020 4025 4029 4095 4099 4210 4220 4225

Transmission wheel and -shaft Switch element and control element (automatic) Overdrive Gear oil cooler Gear oil pump Heat-protection measurements welded body assembly parts Axle shaft Drive train (cardan shaft) welded body assembly parts Differential hose Automotive fluids (gear lubrication) Differential Locking element and gear element for differential Heat-protection measurements welded body assembly parts Transfer gear Fluids (distributor gear) Relay lever Chassis Front-axle bracket with wheel control Suspension and damping front Vehicle-lever controller, suppl. front Fluids (vehicle-lever controller) Heat-protection measurements welded body assembly parts Rear-axle bracket with wheel control Suspension and damping rear Vehicle-lever controller, suppl. rear

6

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

7/31/01

Parts Name

Parts Name

4229

Fluids (vehicle-lever controller)

4850

Rear-wheel steering

4295

Heat-protection measurements

4895

Heat-protection measurements

4299

welded body assembly parts

4899

welded body assembly parts

4310

Pedal suspension

4910

Tools

4320

Gas pedal choke control

4920

Jack

4330

Clutch pedal

4930

Warning device and first-aid kit

4339

Fluids (coupling hydraulic)

4940

Operating instructions and full service history

4340

Brake pedal with main brake cylinder

4995

Heat-protection measurements

4350

Parking brake

4999

welded body assembly parts

4360

Gear-shift

5

Body

4395

welded body assembly parts

5000

Body assembly

4399

welded body assembly parts

5010

Underbody - platform

4410

5011

screwed body assembly parts

4420

5020

Front part

4430

Spare wheel

5021

screwed body assembly parts

4495

Heat-protection measurements

5025

Fender front (if screwed)

4499

welded body assembly parts

5030

Side part and rear panel

4610

Front wheel brakes

5031

screwed body assembly parts

4620

Rear brake

5035

Fender rear

4630

Brake hydraulic

5040

Rood

4639

Fluids (brake hydraulic)

5041

welded body assembly parts

4640

Control system (brake)

5210

Bumper front

4650

Parking brake

5220

Bumper rear

4695

Heat-protection measurements

5230

Underride protection (engine, gear, trunk)

4699

welded body assembly parts

5299

welded body assembly parts

4810

Steering gear / rack steering

5510

Lid front

4820

Steering column

5515

Assembly parts

4830

Steering help (servo steering)

5520

Lid rear

4839

Fluids

7

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

7/31/01

Parts Name

Parts Name

5525

Assembly parts

6825

Trunk covering

5530

Lid mid

6830

Instrument panel

5535

Assembly parts

6840

Restraint system

5599

welded body assembly parts

6850

Interior equipment

5710

Door front

6899

welded body assembly parts

5715

Mounting parts door front

6910

Engine bay

5717

Window lift mech.

6920

Interior

5718

Window lift electr.

6930

Trunk

5720

Rear door

6999

welded body assembly parts

5725

Mounting parts door rear

7205

Seat system assembly left part

5727

Window lift mech.

7206

Seat system assembly right part

5728

Window lift electr.

7210

Seat frame front

5799

welded body assembly parts

7211

Seat front left

5910

Paints

7212

Seat front right

5920

Underbody coating

7220

Bolster and trim, front

5925

Wheel-house tray

7221

Bolster and trim, front right

5930

Body seal

7225

Bolster and trim, front left

6110

Sunroof

7226

Bolster and trim, front, right

6120

Convertible top

7230

Holder and cover, front

6410

Front glazing

7240

Seat frame rear

6420

Side glazing

7250

Bolster and trim, rear

6430

Rear glazing

7260

Holder and cover, rear

6610

Exterior equipment

7299

welded body assembly parts

6620

Underside covering

8010

Heat

6630

Underride protection

8020

Ventilation

6810

Carpets, with damping

8030

Air-condition

6815

Carpets, with damping

8039

Refrigerant

6820

Interior covering

8

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

7/31/01

Parts Name

Parts Name

9 9010 9020 9030 9040 9050 9099 9110 9120 9130 9210 9220 9230 9239 9240 9249 9250 9259 9299 9410 9420 9430 9499 9710 9720 9730 9740 9799

Electrics Indicator for instruments Alarm system Steering column switch Automatical speed control Misc. welded body assembly parts Radio Radio Misc. Wiper system front window Wiper system rear window Wash installation windshield Fluids (washing water) Car wash rear window Fluids (washing water if not included) Headlamp cleaning system Fluids (washing water if not included) welded body assembly parts Lighting front/sideward Lighting back/sideward Interior lamp welded body assembly parts Center electrics, suspension plate Cabling Engine cable loom Battery cable branch welded body assembly parts

9910 9920 9995 9999

Battery Holders Heat-protection measurements welded body assembly parts

9

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

3. Vehicle Description 3.1 C-Class Gasoline Engine

8/23/01

Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox

4178 mm 1460 mm 1785 mm 932.090 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 61kW(81,8HP) 5-speed

Standard Equipment:

2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System 10

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture: C-Class (Gasoline Engine)

8/23/01

11

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

3.2 C-Class Diesel Engine

8/23/01

Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox

4178 mm 1460 mm 1785 mm 961.105 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 54kW(72,4HP) 5-speed

Standard Equipment:

2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System

12

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture: C-Class (Diesel Engine)

8/23/01

13

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

3.3 PNGV-Class Gasoline Engine Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox Standard Equipment:

8/23/01

4750 mm 1456 mm 1814 mm 1009.564 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 61kW(81,8HP) 5-speed 2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System

14

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture: PNGV-Class (Gasoline Engine)

8/23/01

15

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

3.4 PNGV-Class Diesel Engine

8/23/01

Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox

4178 mm 1460 mm 1785 mm 1026.959 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 54kW(72,4HP) 5-speed

Standard Equipment:

2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System

16

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture: PNGV-Class (Diesel Engine)

8/23/01

17

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

4. Mass Summary Main Components 4.1 C-Class Gasoline Engine

7/31/01

Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover

201.776 55.200 23.875 182.053 122.096 43.064 50.092 147.485 36.682 39.900 16.000 15.000

Total Vehicle Mass

932.473

18

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

4.2 C-Class Diesel Engine:

7/31/01

Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover

201.776 55.200 23.875 182.053 150.896 44.064 50.592 147.485 36.682 42.900 16.000 15.000

Total Vehicle Mass

965.773

19

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

4.3 PNGV-Class Gasoline Engine:

7/31/01

Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover

218.124 81.760 26.451 182.053 123.696 43.064 53.118 155.395 35.492 39.900 20.000 20.000

Total Vehicle Mass

997.593

20

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

4.4 PNGV-Class Diesel Engine: Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover Total Vehicle Mass

7/31/01

218.124 81.760 26.451 182.053 152.496 44.064 53.618 155.395 35.492 42.900 20.000 20.000 1030.893

21

ULSAB-AVC C-Class

5

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture Report

Table 1a – Complete Gasoline Engine

Index

8/23/01

Parts Name Gasoline Engine complete incl. Auxiliaries

Pieces 1

Single mass 83000

Total mass 83000

Total:

83000

Material Cast iron/aluminum

22

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 1a – Gasoline Engine Engine complete Incl. Auxiliaries (Shown with gearbox)

8/23/01

23

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 2a – Cooling System Gasoline Engine

Index 1

2 3 4

5 6

8/23/01

Parts Name GADH-No. Pieces Single mass Ventilator incl. bracket 1930 1 1400 *Additional resistor incl. bracket 1930 1 70 *Air routing 1940 1 300 Water hose incl. bracket 1940 1 210 Water hose incl. bracket 1940 1 100 Water cooling system 1940 1 2100 *Bracket for water hose 1940 1 5 *Rubber grip 1940 4 45 Cooling-water tank 1940 1 550 Cooling Frame incl. Bracket 1940 1 1200

Total mass 1400 70 300 210 100 2100 5 180 550 1200

Total:

6115

Material Steel/Plastics Steel Plastics Rubber Rubber Light alloy Plastics Rubber Plastics Steel

24

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 2a Cooling System Gasoline Engine

1 3

4

5

2

6

8/23/01

25

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

Table 1b – Complete Diesel Engine

Index

8/23/01

Parts Name Diesel Engine complete incl. Auxiliaries

Pieces 1

Single mass 113000

Total mass 113000

Total:

113000

Material Cast iron/aluminum

26

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 1b – Diesel Engine Engine complete Incl. Auxilaries (Shown with gearbox)

8/23/01

27

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 2b – Cooling System Diesel

Index 1

2 3 4

5 6 7

8/23/01

Parts Name GADH-No. Pieces Single mass Ventilator incl. bracket 1930 1 1400 *Additional resistor incl. Bracket 1930 1 70 *Air routing 1940 1 300 Water hose incl. bracket 1940 1 210 Water hose incl. bracket 1940 1 100 Water cooling system 1940 1 2100 *Bracket for water hose 1940 1 5 *Rubber grip 1940 4 45 Cooling-water tank 1940 1 550 Cooling Frame incl. Bracket 1940 1 1200 Intercooler incl. Hoses 1940 1 1200

Total mass 1400 70 300 210 100 2100 5 180 550 1200 1200

Total:

7315

Material Steel Steel Plastics Rubber Rubber Light alloy Plastics Rubber Plastics Steel Alloy/plastic

28

ULSAB-AVC

Parts / Mass

C-Class

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

Picture 2b

PNGV-Class

3

Cooling System Diesel

7

6 4 2 1

8/23/01

5

29

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 3 – Fuel System

Index 1 2 3 4

5

Parts Name Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover Aktivated carbon filter

GADH-No. Pieces Single mass Total mass 2010 1 4456 4456 2010 1 130 130 2010 1 500 500 2010 1 100 100 2020 1 110 110 2020 1 60 60 2020 1 40 40 2020 1 110 110 2020 2 25 50 2020 1 815 815 2030 1 700 700

Total:

8/23/01

Material Steel Plastics Steel Plastics Rubber Plastics Rubber Plastics Rubber Plastics Plastics

7071

30

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 3 Fuel System 5 2

1

3

4

8/23/01

31

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 4 – Fuel Lines (No Picture)

Index

8/23/01

Parts Name *Tube set incl. bracket *Bracket for fuel filter *Fuel filter *Fuel valve incl. bracket

GADH-No. Pieces 2020 3 2020 1 2020 1 2030 1

Single mass 380 80 150 225

Total mass 1140 80 150 225

Total:

1595

Material Steel Steel Steel Plastics

32

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 5 Air Filter System (No Picture)

Index

8/23/01

Parts Name *Air-filter hose *Cover inkl. bracket *Air-filter insert *Air-filter box with bearing rubber *Intake hose inkl. bracket *Volume air-flow meter inkl. bracket *Bracket for hitch line

GADH-No. Pieces Single mass 2410 1 620 2410 1 550 2410 1 150 2410 1 500 2430 1 350 2430 1 220 4330 1 50

Total mass 620 550 150 500 350 220 50

Total:

2440

Material Rubber Plastics Unspecified materials Plastics Plastics Plastics Steel

33

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 6a – Exhaust System C-Class Gasoline

Index Parts Name GADH-No.PiecesSingle massTotal mass 1 Exhaust system 2610 1 12900 12900 *Seal 2615 1 25 25 *Exhaust rubber of catalyst 2615 2 65 130 *Exhaust rubber mean and end muffle 2615 3 85 255 *Heat shield tunnel incl. bracket 2695 1 2750 2750 Total:

Material Steel Steel Rubber Rubber Light Alloy

16060

Table 6a – Exhaust System PNGV-Class Gasoline Index Parts Name GADH-No.PiecesSingle massTotal mass 1 Exhaust system 2610 1 13740 13740 *Seal 2615 1 25 25 *Exhaust rubber of catalyst 2615 2 65 130 *Exhaust rubber mean and end muffle 2615 3 85 255 *Heat shield tunnel incl. bracket 2695 1 2890 2890

Total: 8/23/01

Material Steel Steel Rubber Rubber Light Alloy

17040 34

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Picture 6a Exhaust System (Gasoline C- and PNGV-Class)

8/23/01

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

1

35

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 6b – Exhaust System Diesel C-Class Index 1

Parts Name Exhaust system Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler Heat shield tunnel incl. bracket

GADH-No. Pieces Single mass 2610 1 10500 2615 1 25 2615 2 65 2615 3 85 2695 1 2750

Total mass 10500 25 130 255 2750

Total:

13660

GADH-No. Pieces Single mass 2610 1 11340 2615 1 25 2615 2 65 2615 3 85 2695 1 2890

Total mass 11340 25 130 255 2890

Total:

14640

Material Steel Steel Rubber Rubber Steel

Table 6b – Exhaust System Diesel PNGV-Class

Index 1

8/23/01

Parts Name Exhaust system Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler Heat shield tunnel incl. bracket

Material Steel Steel Rubber Rubber Steel

36

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

Picture 6b Exhaust System Diesel C-and PNGV-Class

1

8/23/01

37

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 7a – Gearbox complete Index

Parts Name 1 Gear Box complete Electric shift actuator

GADH-No. Pieces Single mass Total mass 3200 1 31000 31000 3200 1 5000 5000 Total:

Material Steel/Aluminum

36000

Table 7b – Drive Shaft Gasoline

Index

Parts Name Drive Shaft left Drive Shaft right

GADH-No. Pieces Single mass Total mass 3410 1 3454 3454 3410 1 3503 3503 Total:

Material Steel Steel

6957

Table 7c – Drive Shaft Diesel

Index

Parts Name Drive Shaft right Drive Shaft left

GADH-No. Pieces Single mass Total mass Material 3410 1 3954 3954 Steel 3410 1 4003 4003 Steel Total:

8/23/01

7957 38

ULSAB-AVC C-Class

Picture 7 Gearbox Complete

8/23/01

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

1

39

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 8 – Front Axle incl. Drive shaft, Brakes and Engine Mounting Brackets

Index 1 2 3 4 5 6 7 8 9

8/23/01

Parts Name Lock Nut Upper W hishbone Assembly Lower W hishbone Assembly Subframe Leaf Spring with support rubber Damper incl Brackets Steering knuckle complete Brake Disk Brake Caliper Engine Mounting Brackets

GADH-No. 3410 4010 4010 4010 4020 4020 4010 4610 4610 4010

Pieces 2 2 2 1 1 2 2 2 2 1

Single mass 53 1678 4258 17112 2300 1310 5166 3750 4410 2569

Total mass 107 3356 8516 17112 2300 2620 10332 7500 8829 2569

Total:

63241

Material Steel Steel Steel Steel Plastic composite Steel Steel Steel Steel Steel

40

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 8 Front Axle incl. Brakes 7

6

2

9

1

4

3 5

8/23/01

8

41

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 9 – Rear Axle incl. Brakes (shown with parking brake) Index

Parts Name

1 2 3

Twist- beam rear axle W heel bearing Rubber bushing Nuts Shock absorber Spring Brake Disc Brake caliper

4 5 6 7

8/23/01

Pieces

Single mass

Total mass

Material

4210 4210 4210 4210 4220 4220 4620 4620

1 2 2

17221 825 343 253 1334 1505 3300 2918

17221 1650 706 506 2668 3010 6600 5836

Steel Steel Rubber Steel Steel Steel Steel Steel

Total:

38197

2 2 2 2

42

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 9 Rear Axle incl. Brakes

1

7 4

5 2 3 6

8/23/01

43

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 10 – Electrical Parking Brake System

Index 1 2

Parts Name Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit

GADH-No. Pieces Single mass Total mass 4350 1 203 203 4350 1 610 610 4350 1 1300 1300 Total:

8/23/01

Material Plastics Steel Other

2113

44

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 10 Hand Brake System and Gear Shifting

2

1

8/23/01

45

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 11 – Wheels (ready for operation)

Index Parts Name Bolts 1 Steel rims Tyres 17/65R 14 Tire Fit

8/23/01

Pieces 16 4 4 1

Single mass 83 3720 6500 1000

Total mass 1328 14880 26000 1000

Total:

43208

Material Steel Steel Rubber Other

46

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 11 Wheels (ready for operation)

1

8/23/01

47

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 12 – Brake System/Pedal System

Index 1 2 3 4 5 6 7 8 9 10 11

12

8/23/01

Parts Name Base Plate C onnection Base Plate Upper G uide Lower G uide Upper rail Lower R ail G as Pressure Spring C onnection Platform C onnection IP-Structure Brakepedal G aspedal *A ttachements *C over *Brake Tubes E HB-Unit *Brake F luid

G A DH-No. 4330 4330 4330 4330 4330 4330 4330 4330 4330 4340 4320 4330 4330 4630 4630 4639

Pieces 1 1 1 2 1 2 1 1 1 1 1 1 1

Single mass 2479 428 215 40 230 120 1227 165 558 415 215 200 268 2500 5100 500

Total mass 2479 428 215 80 230 240 1227 165 558 415 215 200 268 2500 5100 500

Total:

14820

Material Magnesium Steel F iber composite F iber composite Steel Steel Steel/Plastic Steel Steel Steel Plastic Steel/Plastic Plastic Steel Steel/Plastic O ther

48

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 12 Brake System/Pedal System 8

3 9

5

1

6 1

7 10

8/23/01

11

12

49

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 13 – Steering System Inde x Parts Name 1 E le ctrical Pow e re d A siste d S te e ring G e ar 2 S te e ring column incl. ve rtical adj. and bracke t 3 S te e ring w he e l incl. bracke t A irbag Modul

G A D H-No. 4810 4820 4820 6840

Pie ce s S ingle mass Total mass 1 14150 14150 1 5500 5500 1 2450 2450 1 1050 1050 Total:

8/23/01

Mate rial (S te e l) S te e l Light alloy Plastics

23150

50

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

Picture 13 Steering System

PNGV-Class

1

3

2

8/23/01

51

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 15a – Body structure C-Class

Index Parts Name Body structure Paint and PVC

GADH-No. Pieces Single mass 5000 1 201776 5000 16000

Total:

8/23/01

Total mass Material 201776 Steel 16000 Other

217776

52

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 15a Body structure C-Class

8/23/01

53

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 15b – Body structure PNGV-Class

Index Parts Name GADH-No. Pieces Single mass Body structure with paint and PVC 5000 1 218124 Paint and PVC 5000 20000

Total:

8/23/01

Total mass Material 218124 Steel 20000 Other

238124

54

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 15b Body structure PNGV-Class

8/23/01

55

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 16a – Front End Gasoline

Index 1 2 3 4 5 6

8/23/01

Parts name Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box

GADH-No. Pieces Single mass 5210 1 4290 5210 1 8340 5210 1 649 5210 2 704 5210 1 1940 5210 1 2640 5210 8 40

Total mass 4290 8340 649 1408 1940 2640 320

Total:

19587

Material Plastics Nylon hybride Plastics Steel Steel Steel Steel

56

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class

Porsche Engineering Services Inc. Gasoline Engine

Picture 16a Front End Gasoline

PNGV-Class

4 5 6

2

1

3

8/23/01

57

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 16b – Front End Diesel

Index 1 2 3 4 5 6

Parts name Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box

GADH-No. Pieces 5210 1 5210 1 5210 1 5210 2 5210 1 5210 1 5210 8

Single mass 4290 8340 1149 704 1940 2640 40

Total mass 4290 8340 1149 1408 1940 2640 320

Material Plastics Nylon hybride Plastics Steel Steel Steel Steel

20087

8/23/01

58

ULSAB-AVC

Parts / Mass

C-Class

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

Picture 16b Front End Diesel 4 5 6

1

2 3

8/23/01

59

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 17 – Engine Cover and Service Module

Index 1 2 3

8/23/01

Parts name G A DH-No. E ngine C over 5210 Service Box 5210 1730 Dry Sump O il R eserv

Pieces 1 1 1

Single mass 8924 600 1750

Total mass 8924 600 1750 11274

Material Nylon hybride Plastics Steel

60

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Picture 17 Engine Cover

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

1

2

3

8/23/01

61

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 18 – Fender front

Index Parts Name Fender

8/23/01

Pieces 2

Single mass 1608

Total mass 3216

Total:

3216

Material Steel

62

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 18 Fender front (LHS/RHS)

8/23/01

63

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 19a – Bumper rear C-Class

Index 1 2 3 4

Parts Name Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box

GADH-No. Pieces Single mass Total mass 5220 2 460 920 5220 1 1312 1312 5220 1 2064 2064 5220 1 3737 3737 5220 1 600 600 5220 1 900 900 5220 8 40 320 Total:

8/23/01

Material Steel Steel Steel Plastics Steel Unspecified Materials Steel

9853

64

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 18a Bumper rear C-Class 3 2 1

4

8/23/01

65

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 18b – Bumper rear PNGV-Class

Index 1 2 3 4

Parts Name Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box

GADH-No. Pieces Single mass Total mass 5220 2 460 920 5220 1 1536 1536 5220 1 2336 2336 5220 1 4867 4867 5220 1 600 600 5220 1 900 900 5220 8 40 320

Total:

8/23/01

Material Steel Steel Steel Plastics Steel Unspecified Materials Steel

11479

66

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

Picture 18b Bumper rear PNGV-Class

PNGV-Class

2 3 1

4

8/23/01

67

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 19 – Hood

Index Parts Name 1 Hood *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock *Spraying nozzle 2 Service Modul Door incl. Brakets

8/23/01

GADH-No. Pieces 5510 1 5515 2 5515 1 5515 1 9230 2 5510 1

Single mass 9534 340 270 200 20 548

Total mass 9534 680 270 200 40 548

Total:

11272

Material Steel Steel Steel Other Plastics Steel

68

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Picture 19 Hood

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

1

1

2

8/23/01

69

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Table 20a – Lift Gate C-Class

Index Parts Name GADH-No. 1 Liftgate 5520 *Gas spring incl. bracket 5525 *Hinges Liftgate incl. Bolts 5525 *Liftgate Sealing 5525 *Rear-window seal 5525 2 Rear-window incl. bracket 6430 *Lock incl. Control and Brackets 5525 *Rear Console for License plate iluminatitio 6610

Pieces 1 2 2 1 1 1 1 1

Single mass Total mass 8564 8564 350 700 340 680 1000 1000 300 300 3806 3806 520 520 250 250 Total:

8/23/01

Material Steel Steel Steel Rubber Rubber Glass Steel/Plastics Plastics

15820

70

ULSAB-AVC C-Class

Picture 20a Lift Gate PNGV-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

1

1

2

8/23/01

71

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 20b – Deck lid PNGV-Class

Index Parts Name 1 Deck lid *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing Rear-window incl. bracket *Lock incl. Control *Rear Console for License Plate Ilumination *Rear Window Seal

8/23/01

GADH-No. Pieces Single mass 5520 1 10270 5525 2 350 5525 2 550 5525 1 408 6430 1 5298 5525 1 560 6610 1 250 5525 1 20 Total:

Total mass 10270 700 1100 408 5298 560 250 320 18906

Material Steel Steel Steel Rubber Glass Steel/Plastics Plastics Rubber

72

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

Picture 20b Deck lid PNGV-Class

PNGV-Class

1 1

8/23/01

73

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Table 21a – Door Front C-Class

Index Parts Name 1 Door structure *Door Check Strap *Door Bracket Trim Attachment *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Door Window Regulator Assembly 2 Door Glass *Door Vapor Barrier 3 Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Speaker *Door Mirror Flag Cover *Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)

8/23/01

GADH-No. Pieces Single mass 5710 2 10796 5715 2 410 6820 4 4 5715 2 370 5715 2 470 5715 2 140 5715 2 140 5715 2 40 5718 2 1910 6420 2 3150 6820 2 170 6820 2 3200 6820 2 290 6820 2 40 6820 2 80 9110 2 560 6820 2 30 5715 2 739 5715 2 1200

Total mass 21592 820 16 740 940 280 280 80 3820 6300 340 6400 580 80 160 1120 60 1478 2400

Total:

47486

Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel/Other Plastics Steel Rubber

74

ULSAB-AVC C-Class

Picture 21a Door Front C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

3

2

1

8/23/01

75

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 21b – Door Front PNGV-Class Index Parts Name 1 Door structure Door Check Strap Door Bracket Trim Attachment Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Door Window Regulator Assembl 2 Door Glass Door Vapor Barrier 3 Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Speaker Door Mirror Flag Cover Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)

8/23/01

GADH-No. 5710 5715 6820 5715 5715 5715 5715 5715 5718 6420 6820 6820 6820 6820 6820 9110 6820 5715 5715

Pieces 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Single mass 9593 410 4 370 470 130 140 40 1910 2847 150 3000 270 40 80 560 30 739 1052

Total mass 19186 820 16 740 940 260 280 80 3820 5694 300 6000 540 80 160 1120 60 1478 2104

Total:

43678

Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel/Other Plastics Steel Rubber

76

ULSAB-AVC C-Class

Picture 21b Doors Front PNGV-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

2

3

1

8/23/01

77

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 21c – Doors Rear PNGV-Class Index Parts Name 1 Door structure Door Check Strap Door Bracket Trim Attachment Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Window Regulator Assembly 2 Door Glass Door Vapor Barrier 3 Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)

GADH-No. 5720 5725 6820 5725 5725 5725 5725 5718 6420 6820 6820 6820 6820 6820 5725 5725

Pieces Single 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2

mass Total mass 9278 18556 410 820 4 16 370 740 470 940 140 280 40 80 1910 3820 2882 5764 150 300 3000 6000 290 580 40 80 80 160 739 1478 1000 2000 Total:

8/23/01

Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel Rubber

41614

78

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

Picture 21c Doors Rear PNGV-Class

PNGV-Class

2

3 1

8/23/01

79

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 22 – Wheel Houses (No Pictures)

Index

8/23/01

Parts Name *Wheel-house liner back

GADH-No. Pieces Single mass 5925 2 550

Total mass 1100

Total:

1100

Material Plastics

80

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Table 23a – Windshield and Side Windows C-Class

Index 1 2

8/23/01

Parts Name Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield Side Window *Window seal Adhesive side Windows

GADH-No. Pieces Single mass 6410 1 9695 6410 1 350 6420 2 2037 6420 2 150

Total mass 9695 350 4074 300

Total:

14419

81

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Picture 23a Windshield and Side Windows C-Class

2 1

8/23/01

82

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 23b – Windshield PNGV-Class

Index 1

8/23/01

Parts Name Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield

GADH-No. Pieces Single mass 6410 1 9695 6410 1 350

Total mass 9695 350

Total:

10045

83

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 23b Windshield PNGV-Class

1

8/23/01

84

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 24a – Covers and Seals C-Class

Index 1

Parts Name Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal

Pieces Single mass 1 440 1 506 2 1290 2 750 Total:

Total mass 440 506 2580 1500 5026

Material Plastic Rubber Plastic/Steel Plastic

Pieces Single mass 1 440 1 480 2 1430 2 750 Total:

Total mass 440 480 2860 1500 5280

Material Plastic Rubber Plastic/Steel Plastic

Table 24a – Covers and Seals PNGV-Class

Index 1

8/23/01

Parts Name Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal

85

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 24 Covers and Seals

1

8/23/01

86

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 25 – Rear View Camera System

Index Parts Name *Camera incl. Wire loom *Camera Case

8/23/01

GADH-No. Pieces 6610 2 6610 2

Single mass 100 150

Total mass 200 300

Total:

500

Material Other Plastics

87

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 25 Rear View Camera System

8/23/01

88

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Table 26a – Floor Carpet incl. Damping and Sound Isolations C-Class

Index

8/23/01

Parts Name 1 Floor carpet incl. damping 2 Floor carpet incl. Damping Trunk Sound Insulation Front Wall 3 Insulation Tunnel Anti Noise Foil Other Covers and Isolations

GADH-No. Pieces 6815 1 6825 1 6910 1 6815 1 6815 1 6815 1

Single mass 15000 2500 5300 6100 2600 5180

Total mass 15000 2500 5300 6100 2600 5180

Total:

36680

Material Unspecified Unspecified Unspecified Unspecified Bitumen Unspecified

materials materials materials materials materials

89

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Picture 26a Floor Carpet incl. Damping and Sound Isolations C-Class

3

1

2

8/23/01

90

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 26b – Floor Carpet incl. Damping and Sound Isolations PNGV-Class

Index

8/23/01

Parts Name GADH-No. Pieces 1 Floor carpet incl. damping 6815 1 2 Floor carpet incl. Damping Trun 6825 1 Sound Insulation Front Wall 6910 1 3 Insulation Tunnel 6815 1 Anti Noise Foil 6815 1 Other Covers and Isolations 6815 1

Single mass 16000 4000 5300 6100 2600 5740

Total mass 16000 4000 5300 6100 2600 5740

Total:

39740

Material Unspecified Unspecified Unspecified Unspecified Bitumen Unspecified

materials materials materials materials materials

91

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

Picture 26b Floor Carpet incl. Damping and Sound Isolations PNGV-Class

PNGV-Class

3

1

2

8/23/01

92

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 27a – Interior Coverings C-Class

Index 1 2 3 4 5 6 7

8/23/01

Parts Name A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket

GADH-No. Pieces Single mass 6820 2 300 6820 2 160 6820 2 380 6820 2 340 6820 2 190 6820 2 1250 6820 2 125 6820 2 475

Total mass 600 320 760 680 380 2500 250 950

Total:

6440

Material Plastics Plastics Plastics Plastics Plastics Plastics Plastics Plastics

93

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

Picture 27a Interior Coverings C-Class

PNGV-Class

3 4

1

5 2

7 6

8/23/01

94

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 27b – Interior Coverings PNGV-Class

Index 1 2 3 4 5 6 7

8/23/01

Parts Name A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering

GADH-No. Pieces Single mass 6820 2 300 6820 4 140 6820 2 380 6820 2 340 6820 2 595 6820 4 175 6820 2 680

Total mass 600 560 760 680 1190 700 1360

Total:

5850

Material Plastics Plastics Plastics Plastics Plastics Plastics Plastics

95

ULSAB-AVC

Parts / Mass

C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 27b Interior Coverings PNGV-Class

3

4 5 2 2

1

6 7 6

8/23/01

96

Parts / Mass

ULSAB-AVC C-Class

Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Table 28a – Roof liner C-Class

Index 1 4 5

8/23/01

Parts Name Roofliner incl. bracket Sun vizor incl. bracket Interior lamp incl. bracket

GADH-No. Pieces 6820 1 6850 2 9430 1

Single mass 1800 330 170

Total mass 1800 660 170

Total:

2630

Material Plastics Plastics Plastics

97

Parts / Mass

ULSAB-AVC C-Class

Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 28a Roofliner C-Class

8/23/01

98

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 28b – Roof liner PNGV-Class

Index 1 4 5

8/23/01

Parts Name Roofliner incl. bracket Sun vizor incl. bracket Interior lamp incl. bracket

GADH-No. Pieces 6820 1 6850 2 9430 1

Single mass 1600 330 170

Total mass 1600 660 170

Total:

2430

Material Plastics Plastics Plastics

99

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 28b Roof liner PNGV-Class

8/23/01

100

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Table 29a – Interior C-Class, 3rd Stop Light (No Pictures)

Index

8/23/01

Parts Name GADH-No. Pieces Single mass *Rear deck 6820 1 2000 *Cover Liftgate 6825 1 1300 *Cover rear Luggage compartement 6825 1 150 *Cover rear side Luggage Compartemen 6825 2 100 *3. Stop light incl. bracket and nozzle 9420 1 110

Total mass 2000 1300 150 200 110

Total:

3760

Material Fiber composite Plastics Plastics Plastics Plastics

101

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 29b – Interior, 3rd Stop Light PNGV-Class

Index 1

2

8/23/01

Parts Name Rear deck

GADH-No. Pieces Single mass 6820 1 1200 6825 1 1000 *Cover Deck Lid *Cover rear side Luggage compartemen 6825 1 150 *Cover rear side Luggage Compartemen 6825 2 150 3. Stop light incl. bracket and nozzle 9420 1 110

Total mass 1200 1000 150 300 110

Total:

2760

Material Plastics Plastics Plastics Plastics Plastics

102

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 29b Interior, 3rd Stop Light PNGV-Class

1

2

8/23/01

103

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 30 – Center Console

Index Parts Name GADH-No. Pieces Single mass Total mass 1 Center console incl. Bracket and Cupholder 6830 1 1500 1500

Total:

8/23/01

Material Plastics

1500

104

ULSAB-AVC C-Class

Picture 30 Center Console

8/23/01

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

1

105

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 31 – Control Panel incl. Center Console

Index

8/23/01

Parts Name *Covers left and right incl. bracket *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Airbag module incl. cover and bracket (cop FF) *Cover center, ashtray and heater circuit *Instrument cluster incl. bracket *Steering Column Cover *LCD Displays Rear View

GADH-No. Pieces 6820 2 6830 1 6830 1 6830 1 6840 1 8020 1 9010 1 6830 1 9010 3

Single mass 200 300 6300 6315 4300 850 600 600 400

Total mass 400 300 6300 6315 4300 850 600 600 1200

Total:

20865

Material Plastics Plastics Plastics Steel Steel Plastics Plastics Plastics Plastics

106

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 31 Control Panel

8/23/01

107

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 32 – Seat Belt System (No Picture)

Index

8/23/01

Parts Name *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket

GADH-No. Pieces 6840 1 6840 3 6840 2 6840 2 6840 2

Single mass 265 165 1650 1750 175

Total mass 265 495 1650 1750 350

Total:

4510

Material Steel/Plastics Steel/Plastics Steel Steel Steel

108

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 33 – Front Seat Structure

Index 1

8/23/01

Parts Name FRONT Seat LH/RH Module

Single mass 19364

Total mass 19364

Total:

19364

Material Steel

109

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 33 Front Seat Frame

8/23/01

110

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 34 – Front Seat Facing

Index 1 2 3 4 5 6 7 8 3

Parts Name Seat bolster Seat back bolster trim Bolster head rest incl. Frame Trim Headrest Seat back bolster Bracket seat bolster Seat Bolster Trim Atatchment Bolts and bracke Airbag Module incl. Bracket

GADH-No. 7225 7225 7225 7225 7225 7225 7250 7250 6840

Pieces 2 2 2 2 2 30 2 6 2

Single mass Total mass 1050 2100 750 1500 580 1160 110 220 1000 2000 1 30 420 840 34 200 680 1360 Total:

8/23/01

Material Unspecified Unspecified Unspecified Unspecified Unspecified Steel Unspecified

materials materials materials materials materials materials

Plastics

9410

111

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 34 Seat Facing

8/23/01

112

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 35 – Rear Seat incl. Facing

Index 1 2 3 4 5 7 9

Parts Name Rear Seat Frame incl. Brackets Seat Bolster upper and lower Seat Trim Head rest Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket

GADH-No. 7240 7250 7250 7250 7250 7250 7250 7260

Pieces Single mass Total mass 1 10151 10151 1 2400 2400 1 660 660 3 1000 3000 1 600 600 1 2400 2400 35 1 35 1 600 600 Total:

8/23/01

Material Steel Unspecified Unspecified Unspecified Unspecified Plastics Steel Plastics

materials materials materials materials

19846

113

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 35 Rear Seat

8/23/01

114

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 36 – Heating System (No Picture)

Index

Parts Name GADH-No. Pieces Single mass Total mass *Mounting heat exchanger 8010 1 10 10 *Seal heat exchanger - front wall 8010 1 60 60 *Heat exchanger 8010 1 1100 1100 *Air guide on the tunnel 8020 1 300 300 *Air guide right incl. bracket 8020 1 60 60 *Heat case incl. vertical mot. and bracket 8020 1 2300 2300 *Heater fan 8020 1 1500 1500 *Bracket heater case 8020 4 25 100 *Pollen filter 8020 1 450 450 *Seal heating slot 8020 1 10 10 *Seal pollen filter 8020 2 60 120 *Air guide left incl. bracket 8020 1 80 80 *Seat vaporizer - front wall 8030 1 70 70 *Vaporizer 8030 1 1600 1600

Total:

8/23/01

Material Plastics Unspecified Light alloy Plastics Plastics Plastics Steel Steel Plastics Unspecified Unspecified Plastics Unspecified Light alloy

materials

materials materials materials

7760

115

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 37 – Air System (No Picture)

Index

8/23/01

Parts Name *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior

GADH-No. Pieces 8020 2 8020 1 8020 1 8020 1 8020 2 8020 2

Single mass 90 370 220 140 115 130

Total mass 180 370 220 140 230 260

Total:

1400

Material Plastics Plastics Plastics Plastics Plastics Plastics

116

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 38 – Air Conditioning System (No Picture)

Index

8/23/01

Parts Name *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler *Climatic fluid

GADH-No. Pieces 8030 10 8030 1 8030 1 8030 1 8030 1 8039 1

Single mass 15 300 1800 600 2500 350

Total mass 150 300 1800 600 2500 350

Total:

5700

Material Steel Steel Light alloy Light alloy Light alloy

117

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 39 – Audio System (No Picture)

Index 1 2 3

8/23/01

Parts Name Antenna base Antenna rod Radio

Pieces 1 1 1

Single mass 130 40 1300

Total mass 130 40 1300

Total:

1470

Material Plastics Plastics Other

118

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 40a – Wiper System C-Class Index

1

2

Parts Name *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal *Splash hose back incl. bracket *Rain Sensor

Table 40b – Wiper System PNGV-Class Index

1 2

Parts Name *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal *Rain Sensor

GADH-No. Pieces Single mass Total mass Material 9210 2 170 340 Steel 9210 2 330 660 Steel 9210 1 2780 2780 Steel 9220 1 60 60 Steel 9220 1 100 100 Steel 9220 1 1500 1500 Steel 9230 1 50 50 Rubber 9230 1 400 400 Plastics 9230 1 90 90 Plastics 9240 1 150 150 Rubber 9210 1 50 50 Other

Total:

GADH-No. Pieces Single mass Total mass Material 9210 2 170 340 Steel 9210 2 330 660 Steel 9210 1 2780 2780 Steel 9230 1 50 50 Rubber 9230 1 400 400 Plastics 9230 1 90 90 Plastics 9210 1 50 50 Other

Total: 8/23/01

6180

4370 119

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 40 Wiper System

1

2

8/23/01

120

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 41 – Lamp System

Index 1 2

8/23/01

Parts Name Main headlamp incl. Flasher Tail lamp incl. bracket

GADH-No. Pieces 9410 2 9420 2

Single mass 1500 1100

Total mass 3000 2200

Total:

5200

Material Plastics Plastics

121

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Picture 41 Lamp System 1

8/23/01

2

122

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 42a – Wiring Loom C-Class (No Picture)

Index

Parts Name Wiring loom

Single mass 7350

Total mass 7350

Total:

7350

Material Plastics

Table 42b – Wiring Loom PNGV-Class (No Picture)

Index

8/23/01

Parts Name Wiring loom

Single mass 7970

Total mass 7970

Total:

7970

Material Plastics

123

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 43 – Engine Electronic System (No Picture)

Index

Parts Name *Engine controller *Holder for control unit *Airbag control unit incl. bracket *Bracket for horn *Horn *Fuse Box *Bracket for cable loom *Battery *Battery box incl. Cover *Bracket battery

GADH-No. Pieces Single mass Total mass 2750 1 700 700 2750 1 150 150 6840 1 300 300 9050 1 80 80 9050 1 346 346 9720 1 1000 1000 9730 1 300 300 9910 1 12300 12300 9920 1 946 946 9920 1 90 90

Total:

8/23/01

Material Steel Plastics Light alloy Steel Steel Plastics Steel Unspecified materials Plastics Plastics

16212

124

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

Table 44a – Fluids and Oil Gasoline Engine (No Picture)

Index

Parts Nam e Engine oil Cooling water Fuel Gear oil Washing water

GADH-No. 1729 1949 2019 3219 9239

Pieces 1 1 1 1 1

Single m ass 5000 5000 27000 1400 1500

Total m ass 5000 5000 27000 1400 1500

Total:

39900

Material

Table 44b – Fluids and Oil Diesel Engine (No Picture) Index

8/23/01

Parts Name E ngine oil C ooling w ater F uel G ear oil W ashing w ater

G A DH-No. 1729 1949 2019 3219 9239

Pieces 1 1 1 1 1

Single mass 5000 5000 30000 1400 1500

Total mass 5000 5000 30000 1400 1500

Total:

42900

Material

125

ULSAB-AVC Diesel Engine

C-Class

6

Parts / Mass

Porsche Engineering Services Inc. PNGV-Class

Gasoline Engine

Mass summary main components

6.1 C-Class Gasoline Engine PART

7/31/01

Weight

total Weight

Material

1000 Complete Engine Gasoline Engine complete

1000

1

83000

1729 Automotive Fluids (engine lubrication) Engine oil

1729

1

5000

5000

1730 Oil tank with lines Dry Sump Oil Reservoir

1730

1

1750

1750 Steel

1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket

1930 1930

1 1

1400 70

1400 Steel 70 Steel

1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket Intercooler incl. Hoses

1940 1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1 1

300 210 100 2100 5 45 550 1200 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel 1200 Alloy/plastic

1949 Automotive fluids (engine ventilation) Cooling water

1949

1

5000

5000

83000 Cast iron/aluminum

126

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap

2010 2010 2010 2010

1 1 1 1

4456 130 500 100

2019 Automotive fluids Fuel

2019

1

27000

2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket

2430 2430

1 1

350 220

350 Plastics 220 Plastics

4456 Steel 130 Plastics 500 Steel 100 Plastics

27000

127

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

2610 Exhaust routing Exhaust system

2610

1

12900

2615 Exhaust manifold Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler

2615 2615 2615

1 2 3

25 65 85

2695 Heat-protection measurements Heat shield tunnel incl. bracket

2695

1

2750

2750 Controll Unit *Engine controller *Holder for control unit

2750 2750

1 1

700 150

3200 Transmission complete Gear Box complete Electric shift actuator

3200 3200

1 1

31000 5000

3219 Automotive fluids Gear oil

3219

1

1400

1400

3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut

3410 3410 3410

1 1 2

3454 3503 53

3454 Steel 3503 Steel 107 Steel

4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

Material

12900 Steel

25 Steel 130 Rubber 255 Rubber

2750 Steel

700 Steel 150 Plastics

31000 Steel/Aluminum 5000

128

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets

4020 4020

1 2

2300 1310

4210 Rear axle bracket with wheel control Twist- beam rear axle Wheel bearing Rubber bushing Nuts

4210 4210 4210 4210

1 2 2

17221 825 343 506

4220 Suspension and Damping rear Shock absorber Spring

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320 Gas pedal choke control Gaspedal

4320

1

215

215 Plastic

4340 Brake pedal with main brake cylinder Brakepedal

4340

1

415

415 Steel

2300 Plastic composite 2620 Steel

17221 Steel 1650 Steel 706 Rubber 506 Steel

129

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit

4350 4350 4350

1 1 1

203 610 1300

4410 Wheels (ready for operation) Bolts Steel rims

4410 4410

16 4

83 3720

1328 Steel 14880 Steel

4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 Front wheel brakes Brake Disk Brake Caliper

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4620 Rear brake Brake Disc Brake caliper

4610 4610

2 2

3300 2918

6600 Steel 5836 Steel

4630 Brake hydraulic *Brake Tubes EHB-Unit

4630 4630

1

2500 5100

2500 Steel 5100 Steel/Plastic

4639 Fluids (brake hydraulic) *Brake Fluid

4639

4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear

4810

4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket

4820 4820

203 Plastics 610 Steel 1300 Other

500

500 Other

1

14150

14150 Steel

1 1

5500 2450

5500 Steel 2450 Light alloy 130

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

5000 Body assembly Body structure Paint and PVC

5000 5000

1

201776 16000

201776 Steel 16000 Other

5025 Fender front Fender

5025

2

1608

3216 Steel

5210 Bumper front Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box

5210 5210 5210 5210 5210 5210 5210 5210 5210

1 1 1 2 1 1 8 1 1

4290 8340 649 704 1940 2640 40 8924 600

4290 Plastics 8340 Nylon hybride 649 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection

5220 5220 5220 5220 5220 5220 5220

8 2 1 1 1 1 1

40 460 1312 2064 3737 600 900

320 Steel 920 Steel 1312 Steel 2064 Steel 3737 Plastics 600 Steel 900 Unspecified Materials

5510 Lid front Hood Service Modul Door incl. Brakets

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket

5515 5515

2 1

340 270

680 Steel 270 Steel 131

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

*Operation Mechanism for Lock

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

5515

1

200

200 Other

5520 Rear lid Liftgate

5520

1

8564

8564 Steel

5525 Assembly parts *Gas spring incl. bracket *Hinges Liftgate incl. Bolts *Liftgate Sealing *Rear-window seal *Lock incl. Control and Brackets

5525 5525 5525 5525 5525

2 2 1 1 1

350 340 1000 300 520

700 Steel 680 Steel 1000 Rubber 300 Rubber 520 Steel/Plastics

5710 Door front Door structure

5710

2

10796

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 140 140 40 739 410 1200

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2400 Rubber

5718 Window lift electr. Front *Door Window Regulator Assembly

5718

2

1910

3820 Steel/Aluminum

5925 Wheel-house tray *Wheel-house liner back

5925

2

550

6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield

6410 6410

1 1

9695 350

21592 Steel

5715 Mounting parts door dront *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Hinges incl. Bolts and Brackets *Door Check Strap *Door Sealing (cop Ford Focus)

7/31/01

1100 Plastics

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

6420 Side glazing Door Glass *Window seal Adhesive side Windows Side Window

6420 6420 6420

2 2 2

3150 150 2037

6300 Glass 300 4074 Glass

6430 Rear glazing Rear-window incl. bracket

6430

1

3806

3806 Glass

6610 Exterior equipment *Rear Console for License plate iluminatition Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 506 1290 750 100 150

250 Plastics 440 Plastic 506 Rubber 2580 Plastic 1500 Plastic 200 Other 300 Plastics

6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations

6815 6815 6815 6815

1 1 1 1

15000 6100 2600 5180

6820 Interior covering *Door Bracket Trim Attachment *Door Vapor Barrier Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Mirror Flag Cover A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket

6820 6820 6820 6820 6820 6820 6820 6820 6820 6820

4 2 2 2 2 2 2 2 2 2

4 170 3200 290 40 80 30 300 160 380

Material

15000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5180 Unspecified materials

16 Plastic 340 Plastic 6400 Plastic 580 Rubber 80 Plastic 160 Plastic 60 Plastics 600 Plastics 320 Plastics 760 Plastics 133

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket Roofliner incl. bracket *Rear deck *Covers left and right incl. bracket

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

6820 6820 6820 6820 6820 6820 6820 6820

2 2 2 2 2 1 1 2

340 190 1250 125 475 1800 2000 200

680 Plastics 380 Plastics 2500 Plastics 250 Plastics 950 Plastics 1800 Plastics 2000 Fiber composite 400 Plastics

6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Liftgate *Cover rear Luggage compartement *Cover rear side Luggage Compartement

6825 6825 6825 6825

1 1 1 2

2500 1300 150 100

2500 Unspecified materials 1300 Plastics 150 Plastics 200 Plastics

6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Steering Column Cover

6830 6830 6830 6830 6830

1 1 1 1 1

1500 300 6300 6315 600

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel 600 Plastics

6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket

6840 6840 6840 6840 6840 6840 6840 6840 6840

1 1 1 3 2 2 2 2 1

1050 4300 265 165 1650 1750 175 680 300

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

6850 Interior equipment 7/31/01

134

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

Sun vizor incl. bracket

6850

2

330

6910 Engine bay Sound Insulation Front Wall

6910

1

5300

7210 Seat frame front FRONT Seat LH/RH Module

7205

1

19364

7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

7240 Seat frame rear Rear Seat Frame incl. Brackets

7240

1

7250 Bolster and trim rear Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket

7250 7250 7250 7250 7250 7250 7250 7250 7250

3 2 6 1 1 1 1 35 1

1000 420 34 2400 660 600 2400 1 600

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger

8010 8010 8010

1 1 1

10 60 1100

10 Plastics 60 Unspecified materials 1100 Light alloy

580 1050 750 110 1000 1

10151

660 Plastics

5300 Unspecified materials

19364 Steel

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

10151 Steel

materials materials materials materials materials

135

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

7/31/01

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior

8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020

1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2

850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

8030 Air condition *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler

8030 8030 8030 8030 8030 8030 8030

1 1 10 1 1 1 1

70 1600 15 300 1800 600 2500

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

8039 Refrigerant *Climatic fluid

8039

1

350

9010 Indicator for Instruments *LCD Displays Rear View *Instrument cluster incl. bracket

9010 9010

3 1

400 600

350

1200 Plastics 600 Plastics

136

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

Material

9050 Misc. *Bracket for horn *Horn

9050 9050

1 1

80 346

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9220 Wiper system rear *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets

9220 9220 9220

1 1 1

60 100 1500

60 Steel 100 Steel 1500 Steel

9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal

9230 9230 9230 9230

2 1 1 1

20 50 400 90

9239 Fluids (washing water) Washing water

9239

1

1500

9240 Car wash rear window *Splash hose back incl. Bracket and nozzle

9240

1

150

80 Steel 346 Steel

40 Plastics 50 Rubber 400 Plastics 90 Plastics

1500

150 Rubber

9410 Lighting front/sideward 7/31/01

137

ULSAB-AVC

Parts / Mass Diesel Engine

C-Class PART Main headlamp incl. Flasher

Porsche Engineering Services Inc. PNGV-Class

Weight

total Weight

9410

2

1500

3000 Plastics

9420 Lighting back/sideward *3. Stop light incl. bracket and nozzle Tail lamp incl. bracket

9420 9420

1 2

110 1100

110 Plastics 2200 Plastics

9430 Interior lamp Interior lamp incl. bracket

9430

1

170

170 Plastics

9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom

9720 9720 9720

1 1 1

7350 1000 300

7350 Plastics 1000 Plastics 300 Steel

9910 Battery *Battery

9910

1

12300

9920 Brackets *Battery box incl. Cover *Bracket battery

9920 9920

1 1

946 90

Material

12300 Unspecified materials

946 Plastics 90 Plastics

917473 Brackets and Underfloor Cover

15000 Total weight

7/31/01

932473

138

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

6.2 C-Class Diesel Engine PART 1000 Complete Engine Diesel Engine complete

Weight

total Weight

Material

1000

1

113000

1729 Automotive Fluids (engine lubrication) Engine oil

1729

1

5000

5000

1730 Oil tank with lines Dry Sump Oil Reservoir

1730

1

1750

1750 Steel

1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket

1930 1930

1 1

1400 70

1400 Steel 70 Steel

1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket Intercooler incl. Hoses

1940 1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1 1

300 210 100 2100 5 45 550 1200 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel 1200 Alloy/plastic

1949 Automotive fluids (engine ventilation) Cooling water

1949

1

5000

5000

1

4456 Weight

2010 Tank (canister) Fuel tank PART 7/31/01

113000 Cast iron/aluminum

4456 Steel total Weight

Material

139

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

2010 2010 2010

1 1 1

130 500 100

2019 Automotive fluids Fuel

2019

1

30000

2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2130 Charge air cooler Intercooler incl. Hoses

2130

1

1200

2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber

2410 2410 2410 2410

1 1 1 1

620 550 150 500

1 1

350 220 Weight

2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket PART 2610 Exhaust routing 7/31/01

Gasoline Engine

Diesel Engine

Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap

Porsche Engineering Services Inc.

130 Plastics 500 Steel 100 Plastics

30000

1200 Alloy/plastic

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

350 Plastics 220 Plastics total Weight Material

140

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

2610

1

10500

2615 Exhaust manifold Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler

2615 2615 2615

1 2 3

25 65 85

2695 Heat-protection measurements Heat shield tunnel incl. bracket

2695

1

2750

2750 Controll Unit *Engine controller *Holder for control unit

2750 2750

1 1

700 150

3200 Transmission complete Gear Box complete Electric shift actuator

3200 3200

1 1

31000 5000

3219 Automotive fluids Gear oil

3219

1

1400

1400

3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut

3410 3410 3410

1 1 2

3954 4003 53

3954 Steel 4003 Steel 107 Steel

4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

PART 4020 Suspension and Damping front Leaf Spring with support rubber 7/31/01

Gasoline Engine

Diesel Engine

Exhaust system

Porsche Engineering Services Inc.

Weight 1

2300

10500 Steel

25 Steel 130 Rubber 255 Rubber

2750 Steel

700 Steel 150 Plastics

31000 Steel/Aluminum 5000

total Weight

Material

2300 Plastic composite 141

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

4020

2

1310

4210 Rear axle bracket with wheel control Twist- beam rear axle Wheel bearing Rubber bushing Nuts

4210 4210 4210 4210

1 2 2

17221 825 343 506

4220 Suspension and Damping rear Shock absorber Spring

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320 Gas pedal choke control Gaspedal

4320

1

215

215 Plastic

4340 Brake pedal with main brake cylinder Brakepedal

4340

1

415

415 Steel

PART 4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket 7/31/01

Gasoline Engine

Diesel Engine

Damper incl Brackets

Porsche Engineering Services Inc.

Weight 1 1

203 610

2620 Steel

17221 Steel 1650 Steel 706 Rubber 506 Steel

total Weight

Material

203 Plastics 610 Steel 142

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

4350

1

1300

1300 Other

4410 Wheels (ready for operation) Bolts Steel rims

4410 4410

16 4

83 3720

1328 Steel 14880 Steel

4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 Front wheel brakes Brake Disk Brake Caliper

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4620 Rear brake Brake Disc Brake caliper

4610 4610

2 2

3300 2918

6600 Steel 5836 Steel

4630 Brake hydraulic *Brake Tubes EHB-Unit

4630 4630

1

2500 5100

2500 Steel 5100 Steel/Plastic

4639 Fluids (brake hydraulic) *Brake Fluid

4639

4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear

4810

4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket PART 5000 Body assembly Body structure Paint and PVC

7/31/01

Gasoline Engine

Diesel Engine

EPB Unit

Porsche Engineering Services Inc.

500

500 Other

1

14150

14150 Steel

1 1

5500 2450 Weight

5000 5000

1

201776 16000

5500 Steel 2450 Light alloy total Weight Material 201776 Steel 16000 Other

143

ULSAB-AVC C-Class

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

5025 Fender front Fender

5025

2

1608

3216 Steel

5210 Bumper front Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box

5210 5210 5210 5210 5210 5210 5210 5210 5210

1 1 1 2 1 1 8 1 1

4290 8340 1149 704 1940 2640 40 8924 600

4290 Plastics 8340 Nylon hybride 1149 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection

5220 5220 5220 5220 5220 5220 5220

8 2 1 1 1 1 1

40 460 1312 2064 3737 600 900

320 Steel 920 Steel 1312 Steel 2064 Steel 3737 Plastics 600 Steel 900 Unspecified Materials

5510 Lid front Hood Service Modul Door incl. Brakets

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket PART

2 1

340 270 Weight

680 Steel 270 Steel total Weight

*Operation Mechanism for Lock

5515

1

200

200 Other

5520

1

8564

8564 Steel

5520 Rear lid Liftgate

7/31/01

Parts / Mass

Material

144

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

5525 Assembly parts *Gas spring incl. bracket *Hinges Liftgate incl. Bolts *Liftgate Sealing *Rear-window seal *Lock incl. Control and Brackets

5525 5525 5525 5525 5525

2 2 1 1 1

350 340 1000 300 520

5710 Door front Door structure

5710

2

10796

5715 Mounting parts door dront *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Hinges incl. Bolts and Brackets *Door Check Strap *Door Sealing (cop Ford Focus)

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 140 140 40 739 410 1200

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2400 Rubber

5718 Window lift electr. Front *Door Window Regulator Assembly

5718

2

1910

3820 Steel/Aluminum

5925 Wheel-house tray *Wheel-house liner back

5925

2

550

1 1

9695 350 Weight

6420 6420 6420

2 2 2

3150 150 2037

6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield PART 6420 Side glazing Door Glass *Window seal Adhesive side Windows Side Window

700 Steel 680 Steel 1000 Rubber 300 Rubber 520 Steel/Plastics

21592 Steel

1100 Plastics

9695 Glass 350 adhesive total Weight Material 6300 Glass 300 4074 Glass

6430 Rear glazing 7/31/01

145

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

6430

1

3806

3806 Glass

6610 Exterior equipment *Rear Console for License plate iluminatition Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 506 1290 750 100 150

250 Plastics 440 Plastic 506 Rubber 2580 Plastic 1500 Plastic 200 Other 300 Plastics

6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations

6815 6815 6815 6815

1 1 1 1

15000 6100 2600 5180

6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 GADH Number

4 2 2 2 2 2 2 2 2 2

4 170 3200 290 40 80 30 300 160 380 Weight

16 Plastic 340 Plastic 6400 Plastic 580 Rubber 80 Plastic 160 Plastic 60 Plastics 600 Plastics 320 Plastics 760 Plastics total Weight Material

6820 6820 6820 6820 6820 6820 6820

2 2 2 2 2 1 1

340 190 1250 125 475 1800 2000

680 Plastics 380 Plastics 2500 Plastics 250 Plastics 950 Plastics 1800 Plastics 2000 Fiber composite

6820 Interior covering *Door Bracket Trim Attachment *Door Vapor Barrier Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Mirror Flag Cover A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket PART B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket Roofliner incl. bracket *Rear deck 7/31/01

Gasoline Engine

Diesel Engine

Rear-window incl. bracket

Porsche Engineering Services Inc.

15000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5180 Unspecified materials

146

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

6820

2

200

6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Liftgate *Cover rear Luggage compartement *Cover rear side Luggage Compartement

6825 6825 6825 6825

1 1 1 2

2500 1300 150 100

2500 Unspecified materials 1300 Plastics 150 Plastics 200 Plastics

6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Steering Column Cover

6830 6830 6830 6830 6830

1 1 1 1 1

1500 300 6300 6315 600

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel 600 Plastics

6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket

6840 6840 6840 6840 6840 6840 6840 6840 6840

1 1 1 3 2 2 2 2 1

1050 4300 265 165 1650 1750 175 680 300

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

6850 Interior equipment PART

7/31/01

Gasoline Engine

Diesel Engine

*Covers left and right incl. bracket

Porsche Engineering Services Inc.

Weight

Sun vizor incl. bracket

6850

2

330

6910 Engine bay Sound Insulation Front Wall

6910

1

5300

7210 Seat frame front FRONT Seat LH/RH Module

7205

1

19364

400 Plastics

total Weight

Material

660 Plastics

5300 Unspecified materials

19364 Steel

147

ULSAB-AVC C-Class

Parts / Mass Gasoline Engine

Diesel Engine

PNGV-Class

7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

7240 Seat frame rear Rear Seat Frame incl. Brackets

7240

1

7250 Bolster and trim rear Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket

7250 7250 7250 7250 7250 7250 7250 7250 7250

3 2 6 1 1 1 1 35 1

1 1 1

10 60 1100 Weight

10 Plastics 60 Unspecified materials 1100 Light alloy total Weight Material

8020 8020 8020 8020 8020 8020 8020 8020

1 1 1 1 1 4 1 1

850 300 60 2300 1500 25 450 10

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials

8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger PART 8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot 7/31/01

Porsche Engineering Services Inc.

580 1050 750 110 1000 1

10151

1000 420 34 2400 660 600 2400 1 600

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

10151 Steel

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

materials materials materials materials materials

148

ULSAB-AVC C-Class

Parts / Mass 8020 8020 8020 8020 8020 8020 8020 8020

2 1 2 1 1 1 2 2

8030 Air condition *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler

8030 8030 8030 8030 8030 8030 8030

1 1 10 1 1 1 1

8039 Refrigerant *Climatic fluid

8039

1

350

9010 Indicator for Instruments *LCD Displays Rear View *Instrument cluster incl. bracket

9010 9010

3 1

400 600

PART

7/31/01

Gasoline Engine

Diesel Engine

*Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior

Porsche Engineering Services Inc.

PNGV-Class

60 80 90 370 220 140 115 130

120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

70 1600 15 300 1800 600 2500

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

Weight

9050 Misc. *Bracket for horn *Horn

9050 9050

1 1

80 346

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

350

1200 Plastics 600 Plastics total Weight

Material

80 Steel 346 Steel

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

149

ULSAB-AVC C-Class

Parts / Mass Gasoline Engine

Diesel Engine

PNGV-Class

9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9220 Wiper system rear *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets

9220 9220 9220

1 1 1

60 100 1500

60 Steel 100 Steel 1500 Steel

9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal

9230 9230 9230 9230

2 1 1 1

20 50 400 90

9239 Fluids (washing water) Washing water

9239

1

1500

9240 Car wash rear window *Splash hose back incl. Bracket and nozzle

9240

1

150

9410 Lighting front/sideward PART Main headlamp incl. Flasher

7/31/01

Porsche Engineering Services Inc.

Weight

40 Plastics 50 Rubber 400 Plastics 90 Plastics

1500

150 Rubber

total Weight

9410

2

1500

3000 Plastics

9420 Lighting back/sideward *3. Stop light incl. bracket and nozzle Tail lamp incl. bracket

9420 9420

1 2

110 1100

110 Plastics 2200 Plastics

9430 Interior lamp Interior lamp incl. bracket

9430

1

170

170 Plastics

9720 Cabling Wiring loom

9720

1

7350

7350 Plastics

Material

150

ULSAB-AVC C-Class *Fuse Box *Bracket for cable loom

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine 9720 9720

1 1

1000 300

9910 Battery *Battery

9910

1

12300

9920 Brackets *Battery box incl. Cover *Bracket battery

9920 9920

1 1

946 90

PNGV-Class 1000 Plastics 300 Steel

12300 Unspecified materials

946 Plastics 90 Plastics

950773 Brackets and Underfloor Cover

15000 Total weight

7/31/01

965773

151

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

6.3 PNGV-Class Gasoline Engine PART 1000 Complete Engine Gasoline Engine complete

Pieces

1000

1

83000

1729 Automotive Fluids (engine lubrication) Engine oil

1729

1

5000

5000

1730 Oil tank with lines Dry Sump Oil Reservoir

1730

1

1750

1750 Steel

1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. bracket

1930 1930

1 1

1400 70

1400 Steel/Plastics 70 Steel

1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket

1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1

300 210 100 2100 5 45 550 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel

1949 Automotive fluids (engine ventilation) Cooling water

1949

1

5000

5000

1 1 Pieces

2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket PART 7/31/01

Single mass

4456 130 Single mass

Total mass

Material

83000 Cast iron/aluminum

4456 Steel 130 Plastics Total mass Material

152

ULSAB-AVC C-Class Tank band incl. bracket Filler cap

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

2010 2010

1 1

500 100

2019 Automotive fluids Fuel

2019

1

27000

2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket

2430 2430

1 1

350 220

350 Plastics 220 Plastics

2610 Exhaust routing Exhaust system

2610

1

14150

Pieces

PART

Single mass

500 Steel 100 Plastics

27000

14150 Steel Total mass

Material

2615 Exhaust manifold 7/31/01

153

ULSAB-AVC C-Class *Seal *Exhaust rubber of catalyst *Exhaust rubber mean and end muffler

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

2615 2615 2615

1 2 3

25 65 85

2695 Heat-protection measurements *Heat shield tunnel incl. bracket

2695

1

2890

2750 Controll Unit *Engine controller *Holder for control unit

2750 2750

1 1

700 150

3200 Transmission complete Gear Box complete Electric shift actuator

3200 3200

1 1

31000 5000

3219 Automotive fluids Gear oil

3219

1

1400

1400

3410 Axle shaft Drive Shaft left Drive Shaft right Lock Nut

3410 3410 3410

1 1 2

3454 3503 53

3454 Steel 3503 Steel 107 Steel

4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

1 2 Pieces

4210

1

4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets PART 4210 Rear axle bracket with wheel control Twist- beam rear axle 7/31/01

2300 1310 Single mass 17221

25 Steel 130 Rubber 255 Rubber

2890 Light Alloy

700 Steel 150 Plastics

31000 Steel/Aluminum 5000

2300 Plastic composite 2620 Steel Total mass Material 17221 Steel 154

ULSAB-AVC C-Class Wheel bearing Rubber bushing Nuts

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

4210 4210 4210

2 2

825 343 506

4220 Suspension and Damping rear Shock absorber Spring

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320 Gas pedal choke control Gaspedal

4320

1

215

215 Plastic

4340 Brake pedal with main brake cylinder Brakepedal

4340

1

415

415 Steel

1 1 1 Pieces

4410 4410

16 4

4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit PART 4410 Wheels (ready for operation) Bolts Steel rims 7/31/01

203 610 1300 Single mass 83 3720

1650 Steel 706 Rubber 506 Steel

203 Plastics 610 Steel 1300 Other Total mass Material 1328 Steel 14880 Steel 155

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 Front wheel brakes Brake Disk Brake Caliper

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4620 Rear brake Brake Disc Brake caliper

4620 4620

2 2

3300 2918

6600 Steel 5836 Steel

4630 Brake hydraulic *Brake Tubes EHB-Unit

4630 4630

1

2500 5100

2500 Steel 5100 Steel/Plastic

4639 Fluids (brake hydraulic) *Brake Fluid

4639

4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear

4810

4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket 5000 Body assembly Body structure Paint and PVC PART 5025 Fender front Fender

500

500 Other

1

14150

14150 Steel

4820 4820

1 1

5500 2450

5000 5000

1

218124 20000

Pieces

5025

2

Single mass 1608

5500 Steel 2450 Light alloy

218124 Steel 20000 Other Total mass

Material

3216 Steel

5210 Bumper front 7/31/01

156

ULSAB-AVC C-Class Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

5210 5210 5210 5210 5210 5210 5210 5210 5210

1 1 1 2 1 1 8 1 1

4290 8340 649 704 1940 2640 40 8924 600

4290 Plastics 8340 Nylon hybride 649 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 Bumper rear Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box

5220 5220 5220 5220 5220 5220 5220

2 1 1 1 1 1 8

460 1536 2336 4867 600 900 40

920 Steel 1536 Steel 2336 Steel 4867 Plastics 600 Steel 900 Unspecified Materials 320 Steel

5510 Lid front Hood Service Modul Door incl. Brakets

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock

5515 5515 5515

2 1 1

340 270 200

680 Steel 270 Steel 200 Other

1 Pieces

10270 Single mass

10270 Steel Total mass

5525 5525 5525 5525

2 2 1 1

5520 Rear lid Deck lid PART 5525 Assembly parts *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing *Lock incl. Control 7/31/01

350 550 408 560

Material

700 Steel 1100 Steel 408 Rubber 560 Steel/Plastics 157

ULSAB-AVC C-Class *Rear Window Seal

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

5525

1

320

5710 Door front Door structure

5710

2

9593

5715 Mounting parts door dront Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Hinges incl. Bolts and Brackets Door Check Strap *Door Sealing (cop Ford Focus)

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 130 140 40 739 410 1052

740 Steel/Plastics 940 Plastic/Steel 260 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2104 Rubber

5718 Window lift electr. Front Door Window Regulator Assembly

5718

2

1910

3820 Steel/Aluminum

5720 Rear Door Door structure

5720

2

9278

5725 5725 5725 5725 5725 5725 5725 GADH-No.

2 2 2 2 2 2 2 Pieces

5728

5925

5725 Mounting parts door rear Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Check Strap *Door Sealing (cop Ford Focus) Hinges incl. Bolts and Brackets PART 5728 Window lift electr. Rear Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back

7/31/01

320 Rubber

19186 Steel

18556 Steel

370 470 140 40 410 952 739 Single mass

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 80 Rubber 820 Steel 1904 Rubber 1478 Steel Total mass Material

2

1910

3820 Steel/Aluminum

2

550

1100 Plastics

158

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield

6410 6410

1 1

9695 350

6420 Side glazing Door Glass Door Glass

6420 6420

2 2

2847 2882

5694 Glass 5764 Glass

6430 Rear glazing Rear-window incl. bracket

6430

1

5298

5298 Glass

6610 Exterior equipment *Rear Console for License Plate Ilumination Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 480 1430 750 100 150

250 Plastics 440 Plastic 480 Rubber 2860 Plastic 1500 Plastic 200 Other 300 Plastics

6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations

6815 6815 6815 6815

1 1 1 1

16000 6100 2600 5740

4 Pieces

6820 6820 6820 6820 6820 6820 6820

2 2 2 2 2 2 4

6820 Interior covering Door Bracket Trim Attachment PART Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Mirror Flag Cover Door Bracket Trim Attachment 7/31/01

4 Single mass 150 3000 270 40 80 30 4

16000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5740 Unspecified materials

16 Plastic Total mass

Material

300 Plastic 6000 Plastic 540 Rubber 80 Plastic 160 Plastic 60 Plastics 16 Plastic 159

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering Roofliner incl. bracket Rear deck *Covers left and right incl. bracket 6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Deck Lid *Cover rear side Luggage compartement *Cover rear side Luggage Compartement 6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets PART *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings 7/31/01

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820

2 2 2 2 2 2 4 2 2 2 4 2 1 1 2

150 3000 290 40 80 300 140 380 340 595 175 680 1600 1200 200

300 Plastic 6000 Plastic 580 Rubber 80 Plastic 160 Plastic 600 Plastics 560 Plastics 760 Plastics 680 Plastics 1190 Plastics 700 Plastics 1360 Plastics 1600 Plastics 1200 Plastics 400 Plastics

6825 6825 6825 6825

1 1 1 2

4000 1000 150 150

4000 Unspecified materials 1000 Plastics 150 Plastics 300 Plastics

1 1 1 1 Pieces

6830

1

600

6840 6840 6840 6840 6840

1 1 1 3 2

1050 4300 265 165 1650

1500 300 6300 6315 Single mass

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel Total mass Material 600 Plastics

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 160

ULSAB-AVC C-Class *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

6840 6840 6840 6840

2 2 2 1

1750 175 680 300

6850 Interior equipment Sun vizor incl. bracket

6850

2

330

6910 Engine bay Sound Insulation Front Wall

6910

1

5300

7210 Seat frame front FRONT Seat LH/RH Module

7210

1

19364

7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

7240 Seat frame rear Rear Seat Frame incl. Brackets

7240

1

Pieces

7250 7250 7250 7250 7250 7250 7250 7250 7250

3 2 6 1 1 1 1 35 1

7250 Bolster and trim rear PART Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket 7/31/01

580 1050 750 110 1000 1

10151

Single mass 1000 420 34 2400 660 600 2400 1 600

PNGV-Class 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

660 Plastics

5300 Unspecified materials

19364 Steel

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

10151 Steel

Total mass

Material

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

materials materials materials materials materials

161

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger

8010 8010 8010

1 1 1

10 60 1100

10 Plastics 60 Unspecified materials 1100 Light alloy

8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior

8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020

1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2

850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

Pieces

8030 8030 8030 8030 8030 8030 8030

1 1 10 1 1 1 1

8039

1

8030 Air condition PART *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid 7/31/01

Single mass 70 1600 15 300 1800 600 2500

350

Total mass

Material

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

350 162

ULSAB-AVC C-Class

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

9010 Indicator for Instruments *Instrument cluster incl. bracket *LCD Displays Rear View

9010 9010

1 3

600 400

9050 Misc. *Bracket for horn *Horn

9050 9050

1 1

80 346

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket PART

2 1 Pieces

Washer tank incl. bracket *Pump with rubber seal

9230 9230

1 1

400 90

9239 Fluids (washing water) Washing water

9239

1

1500

1500

9410 Lighting front/sideward Main headlamp incl. Flasher

9410

2

1500

3000 Plastics

9420 Lighting back/sideward 3. Stop light incl. bracket and nozzle

9420

1

110

110 Plastics

7/31/01

20 50 Single mass

600 Plastics 1200 Plastics

80 Steel 346 Steel

40 Plastics 50 Rubber Total mass Material 400 Plastics 90 Plastics

163

ULSAB-AVC C-Class Tail lamp incl. bracket

Parts / Mass Diesel Engine

Porsche Engineering Services Inc. Gasoline Engine

PNGV-Class

9420

2

1100

2200 Plastics

9430 Interior lamp Interior lamp incl. bracket

9430

1

170

170 Plastics

9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom

9720 9720 9720

1 1 1

7970 1000 300

7970 Plastics 1000 Plastics 300 Steel

9910 Battery *Battery

9910

1

12300

9920 Brackets *Battery box incl. Cover *Bracket battery

9920 9920

1 1

946 90

12300 Unspecified materials

946 Plastics 90 Plastics

977593 Brackets and Underfloor Cover

20000 Total weight

7/31/01

997593

164

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

6.4 PNGV-Class Diesel Engine PART 1000 Complete Engine Diesel Engine complete

Weight

total Weight

Material

1000

1

113000

1729 Automotive Fluids (engine lubrication) Engine oil

1729

1

5000

5000

1730 Oil tank with lines Dry Sump Oil Reservoir

1730

1

1750

1750 Steel

1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket

1930 1930

1 1

1400 70

1400 Steel 70 Steel

1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket

1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1

300 210 100 2100 5 45 550 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel

1949 Automotive fluids (engine ventilation) Cooling water

1949

1

5000

5000

2010 2010 2010 2010 GADH Number

1 1 1 1

4456 130 500 100 Weight

2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap PART 7/31/01

113000 Cast iron/aluminum

4456 Steel 130 Plastics 500 Steel 100 Plastics total Weight Material 165

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

2019 Automotive fluids Fuel

2019

1

30000

2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2130 Charge air cooler Intercooler incl. Hoses

2130

1

1200

2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket

2430 2430

1 1

350 220

350 Plastics 220 Plastics

2610 Exhaust routing Exhaust system

2610

1

11750

PART

Weight

30000

1200 Alloy/plastic

11750 Steel total Weight

Material

2615 Exhaust manifold 7/31/01

166

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

2615 2615 2615

1 2 3

25 65 85

2695 Heat-protection measurements Heat shield tunnel incl. bracket

2695

1

2890

2750 Controll Unit *Engine controller *Holder for control unit

2750 2750

1 1

700 150

3200 Transmission complete Gear Box complete Electric shift actuator

3200 3200

1 1

31000 5000

3219 Automotive fluids Gear oil

3219

1

1400

1400

3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut

3410 3410 3410

1 1 2

3954 4003 53

3954 Steel 4003 Steel 107 Steel

4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

1 2

2300 1310 Weight

4210

1

17221

4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets PART 4210 Rear axle bracket with wheel control Twist- beam rear axle 7/31/01

Gasoline Engine

Diesel Engine

Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler

Porsche Engineering Services Inc.

25 Steel 130 Rubber 255 Rubber

2890 Steel

700 Steel 150 Plastics

31000 Steel/Aluminum 5000

2300 Plastic composite 2620 Steel total Weight Material 17221 Steel 167

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

4210 4210 4210

2 2

825 343 506

4220 Suspension and Damping rear Shock absorber Spring

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320 Gas pedal choke control Gaspedal

4320

1

215

215 Plastic

4340 Brake pedal with main brake cylinder Brakepedal

4340

1

415

415 Steel

1 1 1

203 610 1300 Weight

4410 4410

16 4

4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit PART 4410 Wheels (ready for operation) Bolts Steel rims 7/31/01

Gasoline Engine

Diesel Engine

Wheel bearing Rubber bushing Nuts

Porsche Engineering Services Inc.

83 3720

1650 Steel 706 Rubber 506 Steel

203 Plastics 610 Steel 1300 Other total Weight Material 1328 Steel 14880 Steel 168

ULSAB-AVC C-Class

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 Front wheel brakes Brake Disk Brake Caliper

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4620 Rear brake Brake Disc Brake caliper

4610 4610

2 2

3300 2918

6600 Steel 5836 Steel

4630 Brake hydraulic *Brake Tubes EHB-Unit

4630 4630

1

2500 5100

2500 Steel 5100 Steel/Plastic

4639 Fluids (brake hydraulic) *Brake Fluid

4639

4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear

4810

4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket 5000 Body assembly Body structure Paint and PVC PART 5025 Fender front Fender

500

500 Other

1

14150

14150 Steel

4820 4820

1 1

5500 2450

5000 5000

1

218124 20000

Weight 2

1608

5500 Steel 2450 Light alloy

218124 Steel 20000 Other total Weight

Material

3216 Steel

5210 Bumper front 7/31/01

169

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

5210 5210 5210 5210 5210 5210 5210 5210 5210

1 1 1 2 1 1 8 1 1

4290 8340 1149 704 1940 2640 40 8924 600

4290 Plastics 8340 Nylon hybride 1149 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection

5220 5220 5220 5220 5220 5220 5220

8 2 1 1 1 1 1

40 460 1536 2336 4867 600 900

320 Steel 920 Steel 1536 Steel 2336 Steel 4867 Plastics 600 Steel 900 Unspecified Materials

5510 Lid front Hood Service Modul Door incl. Brakets

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock

5515 5515 5515

2 1 1

340 270 200

680 Steel 270 Steel 200 Other

1

10270 Weight

10270 Steel total Weight

5525 5525 5525 5525

2 2 1 1

5520 Rear lid Deck lid PART 5525 Assembly parts *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing *Lock incl. Control 7/31/01

Gasoline Engine

Diesel Engine

Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box

Porsche Engineering Services Inc.

350 550 408 560

Material

700 Steel 1100 Steel 408 Rubber 560 Steel/Plastics 170

ULSAB-AVC C-Class

Parts / Mass

PNGV-Class

5525

1

320

5710 Door front Door structure

5710

2

9593

5715 Mounting parts door dront Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Hinges incl. Bolts and Brackets Door Check Strap *Door Sealing (cop Ford Focus)

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 130 140 40 739 410 1052

740 Steel/Plastics 940 Plastic/Steel 260 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2104 Rubber

5718 Window lift electr. Front Door Window Regulator Assembly

5718

2

1910

3820 Steel/Aluminum

5720 Rear Door Door structure

5710

2

9278

5710 5710 5710 5710 5715 5715 5720 GADH Number

2 2 2 2 2 2 2

370 470 140 40 410 952 739 Weight

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 80 Rubber 820 Steel 1904 Rubber 1478 Steel total Weight Material

5728

2

1910

3820 Steel/Aluminum

5925

2

550

5725 Mounting parts door rear Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Check Strap *Door Sealing (cop Ford Focus) Hinges incl. Bolts and Brackets PART 5728 Window lift electr. Rear Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back

7/31/01

Gasoline Engine

Diesel Engine

*Rear Window Seal

Porsche Engineering Services Inc.

320 Rubber

19186 Steel

18556 Steel

1100 Plastics

171

ULSAB-AVC C-Class

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield

6410 6410

1 1

9695 350

6420 Side glazing Door Glass Door Glass

6420 6420

2 2

2882 2847

5764 Glass 5694 Glass

6430 Rear glazing Rear-window incl. bracket

6430

1

5298

5298 Glass

6610 Exterior equipment *Rear Console for License Plate Ilumination Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 480 1430 750 100 150

250 Plastics 440 Plastic 480 Rubber 2860 Plastic 1500 Plastic 200 Other 300 Plastics

6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations

6815 6815 6815 6815

1 1 1 1

16000 6100 2600 5740

4

6820 6820 6820 6820 6820 6820 6820

2 2 2 2 2 2 4

6820 Interior covering Door Bracket Trim Attachment PART Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Mirror Flag Cover Door Bracket Trim Attachment 7/31/01

Parts / Mass

4 Weight 150 3000 270 40 80 30 4

16000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5740 Unspecified materials

16 Plastic total Weight

Material

300 Plastic 6000 Plastic 540 Rubber 80 Plastic 160 Plastic 60 Plastics 16 Plastic 172

ULSAB-AVC C-Class

Parts / Mass

6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Deck Lid *Cover rear side Luggage compartement *Cover rear side Luggage Compartement 6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets PART *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings 7/31/01

Gasoline Engine

Diesel Engine

Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering Roofliner incl. bracket Rear deck *Covers left and right incl. bracket

Porsche Engineering Services Inc. PNGV-Class

6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820

2 2 2 2 2 2 4 2 2 2 4 2 1 1 2

150 3000 290 40 80 300 140 380 340 595 175 680 1600 1200 200

300 Plastic 6000 Plastic 580 Rubber 80 Plastic 160 Plastic 600 Plastics 560 Plastics 760 Plastics 680 Plastics 1190 Plastics 700 Plastics 1360 Plastics 1600 Plastics 1200 Plastics 400 Plastics

6825 6825 6825 6825

1 1 1 2

4000 1000 150 150

4000 Unspecified materials 1000 Plastics 150 Plastics 300 Plastics

6830 6830 6830 6830 GADH Number

1 1 1 1

1500 300 6300 6315 Weight

6830

1

600

6840 6840 6840 6840 6840

1 1 1 3 2

1050 4300 265 165 1650

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel total Weight Material 600 Plastics

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 173

ULSAB-AVC C-Class

Parts / Mass 6840 6840 6840 6840

2 2 2 1

1750 175 680 300

6850 Interior equipment Sun vizor incl. bracket

6850

2

330

6910 Engine bay Sound Insulation Front Wall

6910

1

5300

7210 Seat frame front FRONT Seat LH/RH Module

7210

1

19364

7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

7240 Seat frame rear Rear Seat Frame incl. Brackets

7240

1

7250 Bolster and trim rear PART Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket 7/31/01

Gasoline Engine

Diesel Engine

*Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket

Porsche Engineering Services Inc.

GADH Number 7240 7250 7250 7250 7250 7250 7250 7250 7250

580 1050 750 110 1000 1

10151

Weight 3 2 6 1 1 1 1 35 1

1000 420 34 2400 660 600 2400 1 600

PNGV-Class 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

660 Plastics

5300 Unspecified materials

19364 Steel

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

10151 Steel

total Weight

Material

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

materials materials materials materials materials

174

ULSAB-AVC C-Class

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger

8010 8010 8010

1 1 1

10 60 1100

10 Plastics 60 Unspecified materials 1100 Light alloy

8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior

8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020

1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2

850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

8030 Air condition PART *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid 7/31/01

Parts / Mass

Weight

8030 8030 8030 8030 8030 8030 8030

1 1 10 1 1 1 1

8039

1

70 1600 15 300 1800 600 2500

350

total Weight

Material

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

350 175

ULSAB-AVC C-Class

7/31/01

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

9010 Indicator for Instruments *Instrument cluster incl. bracket *LCD Displays Rear View

9010 9010

1 3

600 400

9050 Misc. *Bracket for horn *Horn

9050 9050

1 1

80 346

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket PART

2 1

20 50 Weight

Washer tank incl. bracket *Pump with rubber seal

9230 9230

1 1

400 90

9239 Fluids (washing water) Washing water

9239

1

1500

1500

9410 Lighting front/sideward Main headlamp incl. Flasher

9410

2

1500

3000 Plastics

9420 Lighting back/sideward 3. Stop light incl. bracket and nozzle

9420

1

110

110 Plastics

600 Plastics 1200 Plastics

80 Steel 346 Steel

40 Plastics 50 Rubber total Weight Material 400 Plastics 90 Plastics

176

ULSAB-AVC C-Class Tail lamp incl. bracket

Parts / Mass

Porsche Engineering Services Inc. Gasoline Engine

Diesel Engine

PNGV-Class

9420

2

1100

2200 Plastics

9430 Interior lamp Interior lamp incl. bracket

9430

1

170

170 Plastics

9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom

9720 9720 9730

1 1 1

7970 1000 300

7970 Plastics 1000 Plastics 300 Steel

9910 Battery *Battery

9910

1

12300

9920 Brackets *Battery box incl. Cover *Bracket battery

9920 9920

1 1

946 90

12300 Unspecified materials

946 Plastics 90 Plastics

1010893 Brackets and Underfloor Cover

20000 Total weight

7/31/01

1030893

177