SV Series Manual - Dixon Valve

---

Instruction & Operation Manual SV-Series Valves

Read and understand this manual prior to installing, operating or servicing this equipment

Table of Contents Safety........................................................2 Care of Stainless Steel..............................3 Body Configurations...............................4-8 Dimensions................................................9 Installation...............................................10 1" Single Body......................................... 11 Manual.............................................. 11 Air to Lower......................................18 Air to Raise.......................................27 Double Acting...................................36 1" Double Body........................................45 Manual..............................................45 Air to Lower......................................52 Air to Raise.......................................61 Double Acting...................................70 1" Tank up to Open..................................79 Manual..............................................79 Normally Open..................................86 Normally Closed...............................96 Double Acting.................................106 1" Tank up to Close............................... 116 Manual............................................ 116 Normally Open................................123 Normally Closed.............................133 Double Acting.................................143

1.5" - 4" Single Body..............................153 Manual............................................153 Air to Lower....................................159 Air to Raise.....................................168 Double Acting.................................177 1.5" - 4" Double Body............................186 Manual............................................186 Air to Lower....................................193 Air to Raise.....................................202 Double Acting................................. 211 1.5" - 3" Tank up to Open......................221 Manual............................................221 Normally Open................................228 Normally Closed.............................237 Double Acting.................................246 1.5" - 3" Tank up to Close......................255 Manual............................................255 Normally Open................................262 Normally Closed.............................271 Double Acting.................................280 CT Control Top...............................289-291 CM Control Module........................292-330 Maintenance..........................................331 Repair Kits......................................332-334 Technical & Troubleshooting..........335-338 Limited Warranty...................................339

Safety Information The following DANGER, WARNING and CAUTION signs are contained in this manual. To avoid serious injury and/or possible damage to equipment, pay attention to these messages. Hazards or unsafe practices which could result in severe personal injury or death. The word DANGER is used in the most extreme cases. Hazards or unsafe practices which could result in minor or moderate injury. May also be used to alert against an unsafe operating or maintenance practice. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Use only replacement parts and devices recommended by the manufacturer to maintain the integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number and revision level of the equipment. DO NOT modify any Dixon Sanitary product. Non-factory modifications could create hazardous conditions and voids all warranties. DO NOT attempt to use a Dixon Sanitary product in any application that exceeds the product rating. 2

800.789.1718

Instruction & Operation Manual

Care of Stainless Steel The stainless steel components in Dixon Sanitary equipment are machined, welded and assembled by skilled craftsmen using manufacturing methods that preserve the corrosion-resistant quality of the stainless steel. Retention of corrosion-resistant qualities under processing conditions requires regular attention to the precautions listed below.

1. Regularly check all electrical devices connected to the equipment for stray currents caused by improper grounding, damaged insulation or other defects. Corrosion: Pitting often occurs when stray currents come in contact with moist stainless steel.



2. Never leave rubber mats, fittings, wrenches, etc. in contact with stainless steel. Corrosion: Pitting or galvanic action. Objects retard complete drying, preventing air from reforming the protective oxide film. Galvanic corrosion occurs when two dissimilar metals touch when wet.



3. Immediately rinse equipment after use with warm water until the rinse water is clear. Clean the equipment (manual or CIP) as soon as possible after rinsing. Corrosion: discoloration, deposits, pitting. Product deposits often cause pitting beneath the particles.



4. Use only recommended cleaning compounds. Purchase chemicals from reputable and responsible chemical manufacturers familiar with stainless steel processing equipment, they continuously check the effects of their products on stainless steel.



5. Use cleaning chemicals exactly as specified by the manufacturer. Do not use excessive concentrations, temperatures or exposure times. Corrosion: Pitting, discoloration, stress cracks. Permanent damage often occurs from excessive chemical concentrations, temperatures or exposure times.



6. For manual cleaning, use only soft non-metallic brushes, sponges or pads. Brush with the grain on polished surfaces, avoid scratching the surface. Corrosion: Pitting, scratches. Metal brushes or sponges will scratch the surface and promote corrosion over a period of time. Metal particles allowed to remain on a stainless steel surface will cause pitting.



7. Use chemical bactericides exactly as prescribed by the chemical manufacturer in concurrence with local health authority. Use the lowest permissible concentration, temperature and exposure time possible. Flush immediately after bacterial treatment. In no case should the solution be in contact with stainless steel more then 20 minutes. Corrosion: Protective film destroyed. Chlorine and other halogen bactericides can destroy the protective film. A few degrees increase in temperature greatly increases chemical activity and accelerates corrosion.



8. Regularly inspect the joints in pipelines. Be sure all connections are tight fitting without binding. Corrosion: Crevice corrosion. Small crevices caused by improperly seated gaskets will promote crevice corrosion. Stainless steel under stress will develop stress cracking especially in the presence of bactericides containing chlorine.



9. Regularly inspect equipment for surface corrosion (i.e. pitting deposits, stress cracks, etc.). If deposit or color corrosion is detected, remove it immediately using mild scouring powder and detergents. Rinse thoroughly and allow to air dry. Review production and cleaning procedures to determine the cause. Note: If corrosion is not removed, the protective film cannot be restored and corrosion will continue at an accelerated rate.

Instruction & Operation Manual

800.789.1718

3

53-06

Seat Valves

1526

The SV-series single seat valves offer a true hygienic design to meet your most demanding process applications. The SV-series valves are offered in 316L stainless steel with a variety of body configurations and seat and stem seal materials to fit your specific needs. This valve series is designed to shut off or divert the flow in your process either remotely by using air or locally using a manual operating device. The rugged design of the actuator and valve body allow the valve to stand up to the harsh environments often found in the sanitary industry.

Product Specifications Sizes: • 1", 1½", 2", 2½", 3", 4", 6" Materials: • Body • Actuator • Manual Operating Device • Stem Seal • Seat Seal

316L stainless steel 304 stainless steel 304 stainless steel Buna, EPDM, FKM B  una, EPDM, FKM, PTFE

Options: • Manual • Actuated (spring return, double acting) • Control Tops Body Types: • L, T, Y, F, L/L, T/L, L/T, T/T, Tank Bottom Technical Data: • Temperature range • Surface Finish • Air pressure • Air connections

-50°F to 212°F <32Ra standard 80 to 120 PSI 1/8" FNPT

SV-Series I & O Manual can be viewed/downloaded at dixonvalve.com. This manual covers the complete line of valves including videos on assembly and disassembly of all valves.

4

800.789.1718

Instruction & Operation Manual

BODY CONFIGURATIONS Body Configurations Double Body with Actuator Clamp D

D

A Up

D

A Up

A Down

D

A Up

A Down

A Down

D

A Up

A Up

A Down

A Down

1" BODY C2

B

B

B

B

B

B

C

C

C

C

C

C

C

C

C

C

C

C

Weld

L/L

F D

D

A Up

A Down

T/L D

A Up

D

D

A Up

A Down

T/T

L/T

A Down

A Up

A Up

A Down

A Down

B

B

B

B

B

C

C

C

C

C

C

C

C

C

C

Size

A (Down)

A (Up)

B

C (Clamp)

C (Weld)

C2

D

1"

6.05

6.69

2.23

2.50

2.00

3.20

2.36

1.5"

11.41

12.40

3.15

2.75

2.25

3.35

2"

11.67

12.65

3.64

3.50

3.00

3.35

2.5"

14.40

15.66

4.72

3.50

3.00

5.24

3"

14.50

15.94

5.04

3.75

3.25

5.24

4"

15.10

16.17

5.94

4.50

3.87

Instruction & Operation Manual

800.789.1718

--

5.24

5

Body Configurations Single Body with Actuator

1 D

A Up

2Clamp

5

D

D

A Up

A Down

A Down

C

A Down

C

C

B

C

1

2

D

5

Weld

D

A Up

D

A Up

A Down

A Down

C

A Up

A Down

C

C

6

A Up

C

B

Size

A (Down)

A (Up)

C (Clamp)

C (Weld)

D

B (Y-Body) Clamp

B (Y-Body) Weld

1"

6.05

6.69

2.50

2.00

2.36

4.78

3.78

1.5"

11.41

12.40

2.75

2.25

3.35

6.60

5.60

2"

11.67

12.65

3.50

3.00

3.35

7.64

6.64

2.5"

14.40

15.66

3.50

3.00

5.24

9.33

8.33

3"

14.50

15.94

3.75

3.25

5.24

10.63

9.63

4"

15.10

16.17

4.50

3.87

5.24

13.18

11.93

800.789.1718

Instruction & Operation Manual

BODY CONFIGURATIONS Body Configurations Double Body with Manual Handle Clamp

A2 Up

A2 Up

A2 Down

A2 Down

A2 Up

A2 Down

A2 Up

A2 Down

A2 Up

C2

A2 Down

B B

B

B

B

B

C

C

C

C

C

C

C

C

C

C

C

C

Weld

A2 Up

A2 Up

A2 Down

A2 Down

A2 Up

A2 Down

A2 Up

A2 Up

A2 Down

A2 Down

B

B

B

B

B

C

C

C

C

C

C

C

C

C

C

Size

A2 (Down)

A2 (Up)

B

C (Clamp)

C (Weld)

C2

1"

3.98

4.65

2.23

2.50

2.00

3.20

1½"

4.96

5.94

3.15

2.75

2.25

2"

5.31

6.30

3.64

3.50

3.00

2½"

6.57

7.83

4.72

3.50

3.00

3"

6.69

8.11

5.04

3.75

3.25

Instruction & Operation Manual

800.789.1718

7

Body Configurations Single Body with Manual Handle

1

Clamp

B2 Up

B2 Up

B2 Down

B2 Down

C

C

C

1

2Weld

B2 Up

B2 Up

B2 Down

C

B2 Up

B2 Down

B

5 B2 Up

B2 Down

C

B2 Down

C

C

8

5

2

C

B

Size

B2 (Down)

B2 (Up)

C (Clamp)

C (Weld)

1"

3.98

4.88

2.50

2.00

4.78

3.78

1½"

4.96

6.34

2.75

2.25

6.60

5.60

2"

5.31

6.69

3.50

3.00

7.64

6.64

2½"

6.57

8.54

3.50

3.00

9.33

8.33

3"

6.69

8.66

3.75

3.25

10.63

9.63

800.789.1718

B (Y-Body) Clamp B (Y-Body) Weld

Instruction & Operation Manual

BODY CONFIGURATIONS Dimensions

F

F

L1 L2 Closed Open

L1 L2 Closed OPEN

450

450 D

Tank Body with Manual Handle

Size(In) 1.0 1.5 2.0 2.5 3.0 4.0

L1 7.13 9.17 9.53 11.34 11.81 N/A

Tank Body With Actuator

L2 8.31 10.55 10.91 13.11 13.58 N/A D1

Size(In) 1.00 1.50 2.00 2.50 3.00 4.00

F 4.33 5.51 5.91 7.09 7.87 N/A

L1 7.48 13.94 14.17 17.56 17.72 N/A

L2 8.66 15.31 15.55 19.33 19.49 N/A

F 4.33 5.51 5.91 7.09 7.87 N/A

D 2.36 3.35 3.35 5.24 5.24 N/A

Valves With Actuator And CT Series Control Top D1

D1

D D D

L

L L

L

D

D1

Double Body

Single Body

Double Body Size(In) 1.00 1.50 2.00 2.50 3.00 4.00

D1

D 2.36 3.35 3.35 5.24 5.24 5.24

3.72

Y-Body

Tank

Single Body

Tank

Y-Body

13.48 19.94 20.17 23.56 23.72 N/A

12.05 17.41 17.67 20.40 20.50 19.20

Tank

Y-Body

12.08 18.54 18.77 22.16 22.32 N/A

10.65 16.01 16.27 19.00 19.10 22.39

L 16.78 23.31 24.81 28.62 29.29 29.90

14.55 20.16 21.17 23.90 24.25 25.00

Valves With Actuator And CM Series Control Top D1 D1

D1

D D D

L

L L

L

D

D1

Double Body

SIZE(IN) 1.00 1.50 2.00 2.50 3.00 4.00 Instruction & Operation Manual

D1

4.09

D 2.36 3.35 3.35 5.24 5.24 5.24

Single Body

Double Body

Y-Body

Tank

Single Body

L 15.38 21.91 23.41 27.22 27.89 31.79 800.789.1718

13.15 18.76 19.77 22.50 22.85 25.85

9

Installation Unpacking Carefully unpack all parts of the valve and inspect for damages that may have occurred during shipment. Report any damages to the carrier immediately. The ports on the valve are protected with a plastic cover. If any covers are missing or damaged, inspect the ports on the valve thoroughly for any damage. Inspect all air connections for any damage or loosening that may have occurred during shipment.

Tools Needed for Assembly and Disassembly PTFE or Wooden Block for Table Vise

Set of Metric Wrenches

Food Grade Lubricant

PTFE Tape

Applicators for Lubricant

Tube Cutter

Set of Metric Hex Keys

Needle Nose Pliers

Mallet

Standard Screwdriver

Adjustable Wrenches

Set of Small Screwdrivers

Video of Needed Assembly Tools Scan with your smartphone or click to view in your web browser

Piping Recommendations • Before installing valves, ensure there are no foreign particles in the process line. Welding • If a double body valve is used with weld ends, one of the bodies MUST have clamp ends for routine maintenance of wear components. Figure 1 (E) • Before welding, the stem, actuator assembly/handle, and all seals must be removed from the valve body. • Ensure that no distortion or tensile forces are present at the connection during welding. • To prevent warping, dissipate heat away from the valve body.

fig. 1

Plant Air • Valves should be installed using dry, filtered

non-lubricated air.

Line Supports • On straight runs of tubing, use supports every 10 feet. Figure 1 (A) • Support both sides of each valve as close as possible to the connections. Figure 1 (B) • Use supports before changes in direction of tubing. Figure 1 (C) • Allow for a minimum of 1” of clearance when tubing passes through walls for expansion and contraction. Figure 1 (D)

10

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - MANUAL 1" Single Body - Manual / Operation CLOSED Rotate the handle clockwise to close the valve.

Rotate lock screw in order to operate the handle

OPEN Rotate the handle counter clockwise to open the valve.

Rotate lock screw in order to operate the handle

Instruction & Operation Manual

800.789.1718

11

SV-SERIES 1" SINGLE BODY VALVE - MANUAL Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Manual Stem Stem O-Ring Rotating Stem Lock Screw Handle Round Clip Sink Bolt

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSMR100 SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

For "Y" Body change item #3 to Part #13WGC200

12

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - MANUAL Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Manual Stem Stem O-Ring Rotating Stem Lock Screw Handle Round Clip Sink Bolt

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSMR100 SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100-400 SV-HM5X6

For "Y" Body change item #3 to Part #13WGC200 Instruction & Operation Manual

800.789.1718

13

Assembly There are two steps to assembling the 1" single body, first the stem is to be assembled followed by the handle and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6

Qty 1 1 1

Description Seat Bolt Seat Seal Short Manual Stem

Part # SV-SB100 SV-KE100 SV-SSMR100

1 Attach the seat seal (5) to the stem (6) with the seat bolt (4) and tighten to 25 in-lb.1 1

Denotes application of food grade thread lock

Assembly procedures continued on the next page...

14

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - MANUAL Body Assembly Materials Needed

2 Insert the stem o-ring (7) into the groove of the rotating stem (8).2

Item No.

Qty

1 2 3 7 8 9 10 11 12

1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Lower Body SV-LBLC100 Gasket 40MP-E200 Clamp 13MHHM200SN Stem O-ring SV-OTE100 Rotating Stem SV-SR100 Lock Screw SV-HM5X10 Handle SV-H100 Round Clip SV-HRC100-400 Sink Bolt SV-HM5X6

3 Insert the stem (6) assembly into the body (1).

4 Place the gasket (2) and the rotating stem (8) onto the body (1) and secure with the clamp (3).

2

Denotes application of food grade lubricant

Instruction & Operation Manual

800.789.1718

15

5 Thread the handle (10) onto the rotating stem (8) until the bottom edge of the groove in the stem (6) is aligned with the top of the handle (10).

6 Slide the round clip (11) on and over the stem (6) and secure it with the sink bolt (12).

7 Insert the lock screw (9) into the side of the handle (10).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

16

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - MANUAL Body and Stem Disassembly

1 Remove the lock screw (9) 2 Remove the sink bolt (12) to slide the round clip (11) from the handle (10). off of the handle (10).

3 Thread the handle (10) off of the rotating stem (8).

4 Remove the gasket (2) and rotating stem (8) by removing the clamp (3).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

6 Remove the stem o-ring 5 Remove the stem (6) (7) from the rotating assembly from the body (1) stem (8). and set aside.

Instruction & Operation Manual

7 Remove the seat bolt (4) to release the seat seal (5) from the stem (6).

800.789.1718

17

1" Single Body - Air to Lower / Operation CLOSED

OPEN

18

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO LOWER Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Qty 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Pneumatic Stem Actuator U-Clip Actuator Ring Stem O-Ring Air Filter Actuator Cylinder Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Air Fitting Actuator Wire

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSPR100 SV-AU100 SV-AR100 SV-OTE100 SV-AF100400 SV-AC100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 31095611 SV-AW100

See pages 332-334 for optional elastomers For "Y" Body change item #3 to Part #13WGC200 Instruction & Operation Manual

800.789.1718

19

Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Qty 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Pneumatic Stem Actuator U-Clip Actuator Ring Stem O-Ring Air Filter Actuator Cylinder Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Air Fitting Actuator Wire

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSPR100 SV-AU100 SV-AR100 SV-OTE100 SV-AF100400 SV-AC100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 31095611 SV-AW100

See pages 332-334 for optional elastomers See pages 332-334 for repair kits For "Y" Body change item #3 to Part #13WGC200 20

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO LOWER Assembly There are three steps to assembling the 1" single body, first the stem is to be assembled followed by the actuator and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6

Qty 1 1 1

Description Seat Bolt Seat Seal Short Pneumatic Stem

Part # SV-SB100 SV-KE100 SV-SSPR100

See pages 332-334 for optional elastomers

1 Attach the seat seal (5) to the stem (6) with the seat bolt (4) and tighten to 25 in-lb.1 1

Denotes application of food grade thread lock

Assembly procedures continued on the next page...

Instruction & Operation Manual

800.789.1718

21

Actuator Assembly Materials Needed Item No.

Qty

7 8 9 10 11 12 13 14 15 16 17 18

1 1 3 1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Actuator U-Clip SV-AU100 Actuator Ring SV-AR100 Stem O-Ring SV-OTE100 Air Filter SV-AF100400 Actuator Cylinder SV-AC100 Actuator Spring SV-AS100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Air Fitting 31095611 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (9) into the actuator cover (16).2

3 Insert two stem O-Rings (9) into the actuator cylinder (11). 2

2

22

4 Place the piston O-Ring (13) around the piston (14). 2

5 Place the cover O-Ring (15) around the actuator cover (16). 2

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO LOWER

6 Place the actuator spring (12) into the actuator cylinder (11).

7 Insert the piston (14) into the actuator cylinder (11) with the long end of the piston (14) in first.

10 Release the actuator cover (16) to lock it into place.

11 Insert the air filter (10) into the actuator cylinder (11) and the air fitting (17) into the actuator cover (16).

Instruction & Operation Manual

8 Place the actuator cover (16) into the actuator cylinder (11) and compress it below the actuator wire (18) groove.

9 Place the actuator wire (18) into the groove of the actuator cylinder (11).

12 Place the actuator ring (8) 13 Supply air to the system over the piston (14) rod at the air fitting (17) to so the concave side faces lower the piston (14). away from the actuator cylinder (11).

800.789.1718

23

Body Assembly Bill of Materials Item No. 1 2 3

Qty 1 1 1

Description Lower Body "L" Gasket Clamp

14 Slide the stem (6) 15 Insert the actuator u-clip assembly through the (7) to secure the stem bracket so the machined (6) to the piston (14). groove is aligned with the slots in the actuator piston (14) rod.

Part # SV-LBLC100 40MP-E200 13MHHM200SN

16 Remove the air supply from the air fitting (17) to seat the u-clip (7) in the actuator ring (8).

17 Place the gasket (2) and the body (1) onto the actuator and secure with the clamp (3).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

24

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO LOWER Dissassembly

1 Remove the body (1) and gasket (2) from the actuator by removing the clamp (3).

2 Supply air to the air fitting (17) to lower the piston (14).

3 Apply pressure to the actuator ring (8) to expose the actuator u-clip (7).

4 Remove the actuator u-clip (7).

5 Remove the stem (6) assembly and set aside.

6 Remove the air supply from the air fitting (17) and slide the actuator ring (8) off of the piston (14).

7 Remove the air filter (10) and the air fitting (17).

8 Compress the actuator cover (16).

Instruction & Operation Manual

800.789.1718

25

9 Remove the actuator wire (18).

13 Remove the cover O-Ring (15) from the actuator cover (16).

10 Carefully release pressure from the actuator cover (16) and remove.

11 Remove the piston (14) and the spring (12).

14 Remove the stem O-Rings (9).

15 Remove the seat bolt (4) to release the seat seal (5) from the stem (6).

12 Remove the piston O-Ring (13) from the piston (14).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

26

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO RAISE 1" Single Body - Air to Raise / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

27

Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Qty 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Pneumatic Stem Actuator U-Clip Actuator Ring Stem O-Ring Air Fitting Actuator Cylinder Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Air Filter Actuator Wire

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSPR100 SV-AU100 SV-AR100 SV-OTE100 31095611 SV-AC100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AF100400 SV-AW100

See pages 332-334 for optional elastomers For "Y" Body change item #3 to Part #13WGC200 28

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO RAISE Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Qty 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Pneumatic Stem Actuator U-Clip Actuator Ring Stem O-Ring Air Fitting Actuator Cylinder Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Air Filter Actuator Wire

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSPR100 SV-AU100 SV-AR100 SV-OTE100 31095611 SV-AC100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AF100400 SV-AW100

See pages 332-334 for optional elastomers See pages 332-334 for repair kits For "Y" Body change item #3 to Part #13WGC200 Instruction & Operation Manual

800.789.1718

29

Assembly There are three steps to assembling the 1" single body, first the stem is to be assembled followed by the actuator and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6

Qty 1 1 1

Description Seat Bolt Seat Seal Short Pneumatic Stem

Part # SV-SB100 SV-KE100 SV-SSPR100

See pages 332-334 for optional elastomers

1 Attach the seat seal (5) to the stem (6) with the seat bolt (4) and tighten to 25 in-lb.1 1

30

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO RAISE Actuator Assembly Materials Needed Item No.

Qty

7 8 9 10 11 12 13 14 15 16 17 18

1 1 3 1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Actuator U-Clip SV-AU100 Actuator Ring SV-AR100 Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Actuator Spring SV-AS100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Air Filter SV-AF100400 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (9) into the actuator cover (16).2

3 Insert two stem O-Rings (9) into the actuator cylinder (11). 2

2

Instruction & Operation Manual

4 Place the piston O-Ring (12) around the piston (13). 2

5 Place the cover O-Ring (15) around the actuator cover (16). 2

Denotes application of food grade lubricant

800.789.1718

31

6 Insert the piston (13) into the actuator cylinder (11) with the short end of the piston (13) in first.

7 Place the actuator spring (14) into the actuator cylinder (11).

8 Place the actuator cover (16) into the actuator cylinder (11) and compress it below the actuator wire (18) groove.

10 Release the actuator cover (16) to lock it into place.

11 Insert the air fitting (10) into the actuator cylinder (11) and the air filter (17) into the actuator cover (16).

12 Supply air to the system at the air fitting (10). Place the actuator ring (8) over the piston (13) rod so the concave side faces away from the actuator cylinder (11).

32

800.789.1718

9 Place the actuator wire (18) into the groove of the actuator cylinder (11).

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO RAISE Body Assembly Bill of Materials Item No. 1 2 3

13 Remove the air supply from the air fitting (10). Slide the stem (6) assembly through the bracket so the machined groove is aligned with the slots in the actuator piston (13) rod.

Qty 1 1 1

Description Lower Body "L" Gasket Clamp

14 Insert the actuator u-clip (7) to secure the stem (6) to the piston (13).

Part # SV-LBLC100 40MP-E200 13MHHM200SN

15 Supply air to the system at the air fitting (10) to seat the u-clip (7) in the actuator ring (8).

16 Place the gasket (2) and the body (1) onto the actuator and secure with the clamp (3).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

17 Remove the air supply to return the system to rest.

Instruction & Operation Manual

800.789.1718

33

Dissassembly

1 Supply air to the air fitting (10) to raise the piston (13).

2 Remove the body (1) and gasket (2) from the actuator by removing the clamp (3).

3 Remove the air supply to return the system to rest. Apply pressure to the actuator ring (8) to expose the actuator u-clip (7).

4 Remove the actuator u-clip (7).

5 Remove the stem (6) assembly and set aside.

6 Supply air to the air fitting (10) and slide the actuator ring (8) off of the piston (13).

7 Remove the air supply to return the system to rest. Remove the air fitting (10) and air filter (17).

8 Compress the actuator cover (16).

34

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - AIR TO RAISE

9 Remove the actuator wire (18).

13 Remove the cover O-Ring (15) from the actuator cover (16).

10 Carefully release pressure from the actuator cover (16) and remove.

11 Remove the spring (14) and the piston (13).

14 Remove the stem O-Rings (9).

15 Remove the seat bolt (4) to release the seat seal (5) from the stem (6).

12 Remove the piston O-Ring (12) from the piston (13).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

35

1" Single Body - Double Acting / Operation CLOSED

OPEN

36

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - DOUBLE ACTING Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Pneumatic Stem Actuator U-Clip Actuator Ring Stem O-Ring Air Fitting Actuator Cylinder Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSPR100 SV-AU100 SV-AR100 SV-OTE100 31095611 SV-AC100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers For "Y" Body change item #3 to Part #13WGC200 Instruction & Operation Manual

800.789.1718

37

Bill of Materials

Bill of Materials Item No. 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Gasket Clamp Seat Bolt Seat Seal Short Pneumatic Stem Actuator U-Clip Actuator Ring Stem O-Ring Air Fitting Actuator Cylinder Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-LBLC100 SV-LBTC100 SV-LBYC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SSPR100 SV-AU100 SV-AR100 SV-OTE100 31095611 SV-AC100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers See pages 332-334 for repair kits

For "Y" Body change item #3 to Part #13WGC200 38

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - DOUBLE ACTING Assembly There are three steps to assembling the 1" single body, first the stem is to be assembled followed by the actuator and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6

Qty 1 1 1

Description Seat Bolt Seat Seal Short Pneumatic Stem

Part # SV-SB100 SV-KE100 SV-SSPR100

See pages 332-334 for optional elastomers

1 Attach the seat seal (5) to the stem (6) with the seat bolt (4) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

39

Actuator Assembly Materials Needed Item No.

Qty

7 8 9 10 11 12 13 14 15 16

1 1 3 2 1 1 1 1 1 1

Description Part # Completed Stem Assembly Actuator U-Clip SV-AU100 Actuator Ring SV-AR100 Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (9) into the actuator cover (15).2

3 Insert two stem O-Rings (9) into the actuator cylinder (11). 2

2

40

4 Place the piston O-Ring (12) around the piston (13). 2

5 Place the cover O-Ring (14) around the actuator cover (15). 2

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - DOUBLE ACTING

6 Insert the piston (13) into the actuator cylinder (11) with the short end of the piston (13) in first.

7 Place the actuator cover (15) into the actuator cylinder (11) and compress it below the actuator wire (16) groove.

10 Slowly supply air to the system at the air fitting (10) to seat the actuator cover (15) against the actuator wire (16).

11 Insert an air fitting (10) into the actuator cover (15).

Instruction & Operation Manual

8 Place the actuator wire (16) into the groove of the actuator cylinder (11).

9 Insert an air fitting (10) into the actuator cylinder (11).

12 Place the actuator ring (8) 13 Switch air supply to air fitting (10) in actuator over the piston (13) rod so the concave side faces cover (15) to lower the away from the actuator piston (13). cylinder (11).

800.789.1718

41

Body Assembly Bill of Materials Item No. 1 2 3

Qty 1 1 1

Description Lower Body "L" Gasket Clamp

14 Slide the stem (6) 15 Insert the actuator u-clip assembly through the (7) to secure the stem bracket so the machined (6) to the piston (13). groove is aligned with the slots in the actuator piston (13) rod.

Part # SV-LBLC100 40MP-E200 13MHHM200SN

16 Supply air to the system at the air fitting (10) to seat the u-clip (7) in the actuator ring (8).

17 Place the gasket (2) and the body (1) onto the actuator and secure with the clamp (3).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

18 Remove the air supply to return the system to rest.

42

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" SINGLE BODY VALVE - DOUBLE ACTING Dissassembly

1 Supply air to the lower air fitting (10) to raise the piston (13).

2 Remove the body (1) and gasket (2) from the actuator by removing the clamp (3).

3 Switch air supply to air fitting (10) in actuator cover (15) to lower the piston (13).

4 Apply pressure to the actuator ring (8) to expose the actuator u-clip (7).

5 Remove the actuator u-clip (7).

6 Remove the stem (6) assembly and set aside.

7 Switch air supply to the lower air fitting (10) and slide the actuator ring (8) off of the piston (13).

8 Remove the air supply and the air fittings (10).

Instruction & Operation Manual

800.789.1718

43

9 Compress the actuator cover (15).

13 Remove the piston O-Ring (12) from the piston (13).

10 Remove the actuator wire (16).

11 Remove the actuator cover (15) from the actuator cylinder (11).

12 Remove the piston (13).

14 Remove the cover O-Ring (14) from the actuator cover (15).

15 Remove the stem O-Rings (9).

16 Remove the seat bolt (4) to release the seat seal (5) from the stem (6).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

44

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - MANUAL 1" Double Body - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

Rotate lock screw in order to operate the handle

OPEN Rotate the handle counter-clockwise to open the valve

Rotate lock screw in order to operate the handle

Instruction & Operation Manual

800.789.1718

45

Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14

Qty 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Manual Stem Upper Body "L" Upper Body "T" Stem O-Ring Rotating Stem Lock Screw Handle Handle Clip Sink Bolt

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLMR100 SV-UBLC100 SV-UBTC100 SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers

46

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - MANUAL Bill of Materials

Bill of Materials Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14

Qty 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Manual Stem Upper Body "L" Upper Body "T" Stem O-Ring Rotating Stem Lock Screw Handle Handle Clip Sink Bolt

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLMR100 SV-UBLC100 SV-UBTC100 SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

47

Assembly There are two steps to assembling the 1" double body, first the stem is to be assembled followed by the handle and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6 7

Qty 1 2 1 1

Description Seat Bolt Seat Seal Stem Gland Long Manual Stem

Part # SV-SB100 SV-KE100 SV-SG100 SV-SLMR100

See pages 332-334 for optional elastomers

1 a. Place the seat seals (5) on both faces of the stem gland (6). b. Attach the gland/seat assembly to the stem (7) with the seat bolt (4) and tighten to 25 in-lb.1 1

48

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - MANUAL Body Assembly Materials Needed Item No.

Qty

1 2 3 8 9 10 11 12 13 14

1 2 2 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Lower Body SV-LBLC100 Gasket 40MP-E200 Clamp 13MHHM200SN Upper Body SV-UBLC100 Stem O-Ring SV-OTE100 Rotating Stem SV-SR100 Lock Bolt SV-HM5X10 Handle SV-H100 Handle Clip SV-HRC100 Sink Bolt SV-HM5X6

See pages 332-334 for optional elastomers

2 Place a gasket (2) onto the lower body (1).

Instruction & Operation Manual

3 Insert the stem (7) assembly into the lower body (1).

4 Place the upper body (8) onto the lower body (1) with the smaller opening facing down and secure with a clamp (3).

800.789.1718

5 Place a gasket (2) onto the upper body (8).

49

A

6 Insert the stem O-Ring (9) into the groove of the rotating stem (10).2

7 Place the rotating stem (10) onto the upper body (8) and secure with a clamp (3).

A

B

9 Slide the round clip (13) on and over the stem (7) and secure it with the sink bolt (14).

B

8 Thread the handle (12) onto the rotating stem (10) until the bottom edge of the groove in the stem (7) is aligned with the top of the handle (12).

10 Insert the lock screw (11) into the side of the handle (12).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

50

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - MANUAL Dissassembly

1 Remove the lock screw (11) from the handle (12).

2 Remove the sink bolt (14) to slide the round clip (13) off of the handle (12).

3 Thread the handle (12) off of the rotating stem (10).

4 Remove the rotating stem (10) and gasket (2) by removing the clamp (3).

5 Remove the upper body (8) and gasket (2) by removing the clamp (3).

6 Remove the stem (7) assembly from the lower body (1) and set aside.

7 Remove the stem O-Ring (9) from the rotating stem (10).

8 a. Remove the seat bolt (4) to release the gland/seat assembly from the stem (7).

Instruction Video for Disassembly

b. Remove the seat seals (5) from the stem gland (6).

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

51

1" Single Body - Air to Lower / Operation CLOSED

OPEN

52

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO LOWER Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 18 19 20

Qty 1 1 2 2 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem Upper Body "L" Upper Body "T" Stem O-Ring Air Filter Actuator Cylinder Actuator U-Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Air Fitting Actuator Wire

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLPR100 SV-UBLC100 SV-UBTC100 SV-OTE100 SV-AF100400 SV-AC100 SV-AU100 SV-AR100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 31095611 SV-AW100

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

53

Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 18 19 20

Qty 1 1 2 2 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem Upper Body "L" Upper Body "T" Stem O-Ring Air Filter Actuator Cylinder Actuator U-Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Air Fitting Actuator Wire

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLPR100 SV-UBLC100 SV-UBTC100 SV-OTE100 SV-AF100400 SV-AC100 SV-AU100 SV-AR100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 31095611 SV-AW100

See pages 332-334 for optional elastomers 54

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO LOWER Assembly There are three steps to assembling the 1" double body, first the stem is to be assembled followed by the actuator and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6 7

Qty 1 2 1 1

Description Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem

Part # SV-SB100 SV-KE100 SV-SG100 SV-SLPR100

See pages 332-334 for optional elastomers

1 a. Place the seat seals (5) on both faces of the stem gland (6). b. Attach the gland/seat assembly to the stem (7) with the seat bolt (4) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

55

Actuator Assembly Materials Needed Item No.

Qty

9 10 11 12 13 14 15 16 17

3 1 1 1 1 1 1 1 1

18 19 20

1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Filter SV-AF100400 Actuator Cylinder SV-AC100 Actuator U-Clip SV-AU100 Stop Ring SV-AR100 Actuator Spring SV-AS100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Actuator Cylinder SV-OCE100 O-Ring Actuator Cover SV-AD100 Air Fitting 31095611 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (9) into the actuator cover (18).2

3 Insert two stem O-Rings (9) into the actuator cylinder (11). 2

2

56

4 Place the piston O-Ring (15) around the piston (16). 2

5 Place the cover O-Ring (17) around the actuator cover (18). 2

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO LOWER

6 Place the actuator spring (14) into the actuator cylinder (11).

10 Release the actuator cover (18) to lock it into place.

Instruction & Operation Manual

7 Insert the piston (16) into the actuator cylinder (11) with the long end of the piston (16) in first.

11 Insert the air filter (10) into the actuator cylinder (11) and the air fitting (19) into the actuator cover (18).

8 Place the actuator cover (18) into the actuator cylinder (11) and compress it below the actuator wire (20) groove.

12 Place the actuator ring (13) over the piston (15) rod so the concave side faces away from the actuator cylinder (11).

800.789.1718

9 Place the actuator wire (20) into the groove of the actuator cylinder (11).

13 Supply air to the system at the air fitting (19) to lower the piston (16).

57

14 Place a gasket (2) between the upper body (8) and the actuator and secure with a clamp (3).

15 Slide the stem (7) assembly through the upper body (8) and bracket so the machined groove is aligned with the slots in the actuator piston (16) rod.

16 Insert the actuator u-clip 17 Remove air supply from the air fitting (19) to seat (12) to secure the stem (7) u-clip (12) in actuator ring to the piston (16). (13).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

18 Place a gasket (2) and the lower body (1) onto the upper body (8) and secure with a clamp (3).

58

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO LOWER Dissassembly

1 Remove the lower body (1) and gasket (2) from the upper body (8) by removing the clamp (3)..

2 Supply air to the air fitting (19) to lower the stem (7).

3 Apply pressure to the actuator ring (13) to expose the actuator u-clip (12).

4 Remove the actuator u-clip (12).

5 Remove the stem (7) assembly and set aside.

6 Remove the upper body (8) and gasket (2) from the actuator by removing the clamp (3).

7 Remove the air supply from the system and slide the actuator ring (13) off of the piston (16).

8 Remove the air filter (10) and air fitting (19).

Instruction & Operation Manual

800.789.1718

59

9 Compress the actuator cover (18).

13 Remove the piston O-Ring (15) from the piston (16).

10 Remove the actuator wire (20).

11 Carefully release pressure 12 Remove the spring (14) and the piston (16). from the actuator cover (18) and remove.

14 Remove the cover O-Ring (17) from the actuator cover (18).

15 Remove the stem O-Rings (9).

Instruction Video for Disassembly

16 a. Remove the seat bolt (4) to release the gland/seat assembly from the stem (7). b. Remove the seat seals (5) from the stem gland (6).

Scan with your smartphone or click to view in your web browser

60

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO RAISE 1" Single Body - Air to Raise / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

61

Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 18 19 20

Qty 1 1 2 2 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem Upper Body "L" Upper Body "T" Stem O-Ring Air Fitting Actuator Cylinder Actuator U-Clip Actuator Ring Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Air Filter Actuator Wire

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLPR100 SV-UBLC100 SV-UBTC100 SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AF100400 SV-AW100

See pages 332-334 for optional elastomers 62

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO RAISE Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 18 19 20

Qty 1 1 2 2 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem Upper Body "L" Upper Body "T" Stem O-Ring Air Fitting Actuator Cylinder Actuator U-Clip Actuator Ring Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Air Filter Actuator Wire

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLPR100 SV-UBLC100 SV-UBTC100 SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AF100400 SV-AW100

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

63

Assembly There are three steps to assembling the 1" double body, first the stem is to be assembled followed by the actuator and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6 7

Qty 1 2 1 1

Description Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem

Part # SV-SB100 SV-KE100 SV-SG100 SV-SLPR100

See pages 332-334 for optional elastomers

1 a. Place the seat seals (5) on both faces of the stem gland (6). b. Attach the gland/seat assembly to the stem (7) with the seat bolt (4) and tighten to 25 in-lb.1 1

64

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO RAISE Actuator Assembly Materials Needed Item No.

Qty

9 10 11 12 13 14 15 16 17

3 1 1 1 1 1 1 1 1

18 19 20

1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Actuator U-Clip SV-AU100 Stop Ring SV-AR100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Actuator Spring SV-AS100 Actuator Cylinder SV-OCE100 O-Ring Actuator Cover SV-AD100 Air Filter SV-AF100400 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (9) into the actuator cover (18).2

3 Insert two stem O-Rings (9) into the actuator cylinder (11). 2

2

Instruction & Operation Manual

4 Place the piston O-Ring (15) around the piston (16). 2

5 Place the cover O-Ring (17) around the actuator cover (18). 2

Denotes application of food grade lubricant

800.789.1718

65

6 Insert the piston (15) into the actuator cylinder (11) with the short end of the piston (15) in first.

7 Place the actuator spring (16) into the actuator cylinder (11).

10 Release the actuator cover (18) to lock it into place.

11 Insert the air fitting (10) into the actuator cylinder (11) and the air filter (19) into the actuator cover (18).

66

8 Place the actuator cover (18) into the actuator cylinder (11) and compress it below the actuator wire (20) groove.

9 Place the actuator wire (20) into the groove of the actuator cylinder (11).

12 Supply air to the system at the air fitting (10). Place the actuator ring (13) over the piston (15) rod so the concave side faces away from the actuator cylinder (11).

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO RAISE Body Assembly Bill of Materials Item No. 1 2 3 8

13 Remove the air supply from the air fitting (10). Place a gasket (2) and the upper body (8) onto the actuator and secure with a clamp (3).

Qty 1 2 2 1

Description Lower Body Gasket Clamp Upper Body

Part # SV-LBLC100 40MP-E200 13MHHM200SN SV-UBLC100

14 Slide the stem (7) 15 Insert the actuator u-clip assembly through the (12) to secure the stem upper body (8) and (7) to the piston (15). bracket so the machined groove is aligned with the slots in the actuator piston (15) rod.

16 Supply air to the system at the air fitting (10) to seat the u-clip (12) in the actuator ring (13).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

17 Place a gasket (2) and the lower body (1) onto the upper body (8) and secure with a clamp (3).

Instruction & Operation Manual

18 Remove the air supply to return the system to rest.

800.789.1718

67

Dissassembly

1 Supply air to the air fitting (10) to raise the piston (15).

2 Remove the lower body (1) and gasket (2) from the upper body (8) by removing the clamp (3).

3 Remove the air supply to return the system to rest. Apply pressure to the actuator ring (13) to expose the actuator u-clip (12).

4 Remove the actuator u-clip (12).

5 Remove the stem (7) assembly and set aside.

6 Remove the upper body (8) and gasket (2) from the actuator by removing the clamp (3).

7 Supply air to the air fitting (10) and slide the actuator ring (13) off of the piston (15).

8 Remove the air supply to return the system to rest. Remove the air fitting (10) and the air filter (19).

68

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - AIR TO RAISE

9 Compress the actuator cover (18).

13 Remove the piston O-Ring (14) from the piston (15).

10 Remove the actuator wire (20).

11 Carefully release pressure 12 Remove the spring (16) and the piston (15). from the actuator cover (18) and remove.

14 Remove the cover O-Ring (17) from the actuator cover (18).

15 Remove the stem O-Rings (9).

Instruction Video for Disassembly

16 a. Remove the seat bolt (4) to release the gland/seat assembly from the stem (7). b. Remove the seat seals (5) from the stem gland (6).

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

69

1" Double Body - Double Acting / Operation CLOSED

OPEN

70

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - DOUBLE ACTING Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 18

Qty 1 1 2 2 1 2 1 1 1 1 3 2 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem Upper Body "L" Upper Body "T" Stem O-Ring Air Fitting Actuator Cylinder Actuator U-Clip Actuator Ring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLPR100 SV-UBLC100 SV-UBTC100 SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

71

Bill of Materials

Bill of Materials Item No. 1A 1B 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 18

Qty 1 1 2 2 1 2 1 1 1 1 3 2 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Gasket Clamp Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem Upper Body "L" Upper Body "T" Stem O-Ring Air Fitting Actuator Cylinder Actuator U-Clip Actuator Ring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-LBLC100 SV-LBTC100 40MP-E200 13MHHM200SN SV-SB100 SV-KE100 SV-SG100 SV-SLPR100 SV-UBLC100 SV-UBTC100 SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers 72

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - DOUBLE ACTING Assembly There are three steps to assembling the 1" double body, first the stem is to be assembled followed by the actuator and body assembly.

Stem Assembly Materials Needed Item No. 4 5 6 7

Qty 1 2 1 1

Description Seat Bolt Seat Seal Stem Gland Long Pneumatic Stem

Part # SV-SB100 SV-KE100 SV-SG100 SV-SLPR100

See pages 332-334 for optional elastomers

1 a. Place the seat seals (5) on both faces of the stem gland (6). b. Attach the gland/seat assembly to the stem (7) with the seat bolt (4) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

73

Actuator Assembly Materials Needed Item No.

Qty

9 10 11 12 13 14 15 16

3 2 1 1 1 1 1 1

17 18

1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Actuator U-Clip SV-AU100 Stop Ring SV-AR100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Actuator Cylinder SV-OCE100 O-Ring Actuator Cover SV-AD100 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (9) into the actuator cover (17).2

3 Insert two stem O-Rings (9) into the actuator cylinder (11). 2

2

74

4 Place the piston O-Ring (14) around the piston (15). 2

5 Place the cover O-Ring (16) around the actuator cover (17). 2

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - DOUBLE ACTING

6 Insert the piston (15) into the actuator cylinder (11) with the short end of the piston (15) in first.

7 Place the actuator cover (17) into the actuator cylinder (11) and compress it below the actuator wire (18) groove.

10 Slowly supply air to the system at air fitting (10) to seat the actuator cover (17) against the actuator wire (18).

11 Insert an air fitting (10) into the actuator cover (17).

Instruction & Operation Manual

8 Place the actuator wire (18) into the groove of the actuator cylinder (11).

12 Place the actuator ring (13) over the piston (15) rod so the concave side faces away from the actuator cylinder (11).

800.789.1718

9 Insert an air fitting (10) into the actuator cylinder (11).

13 Switch air supply to air fitting (10) in actuator cover (17) to lower the piston (15).

75

Body Assembly Materials Needed Item No.

Qty

1 2 3 8

1 2 2 1

Description Part # Completed Stem Assembly Lower Body SV-LBLC100 Gasket 40MP-E200 Clamp 13MHHM200SN Upper Body SV-UBLC100

See pages 332-334 for optional elastomers

14 Place a gasket (2) between the upper body (8) and the actuator and secure with a clamp (3).

15 Slide the stem (7) assembly through the upper body (8) and bracket so the machined groove is aligned with the slots in the actuator piston (15) rod.

16 Insert the actuator u-clip 17 Switch the air supply to the air fitting (10) in the (12) to secure the stem (7) actuator cylinder (11) to to the piston (15). seat the u-clip (12) in the actuator ring (13).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

18 Place a gasket (2) and the lower body (1) onto the upper body (8) and secure with a clamp (3). 76

19 Remove air supply from the system.

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" DOUBLE BODY VALVE - DOUBLE ACTING Dissassembly

1 Supply air to the air fitting (10) in the actuator cylinder (11) to raise the piston (15).

2 Remove the lower body (1) and gasket (2) from the upper body (8) by removing the clamp (3).

3 Switch the air supply to the air fitting (10) in the actuator cover (17) to lower the piston (15).

4 Apply pressure to the actuator ring (13) to expose the actuator u-clip (12).

5 Remove the actuator u-clip (12).

6 Remove the stem (7) assembly and set aside.

7 Remove the upper body (8) and gasket (2) from the actuator by removing the clamp (3).

8 Switch air supply to the lower air fitting (10) and slide the actuator ring (13) off of the piston (15).

Instruction & Operation Manual

800.789.1718

77

9 Remove the air supply and 10 Compress the actuator the air fittings (10). cover (17).

13 Remove the piston O-Ring (14) from the piston (15).

14 Remove the cover O-Ring (16) from the actuator cover (17).

11 Remove the actuator wire (18).

12 Remove the actuator cover (17) from the actuator cylinder (11 and remove the piston (15).

15 Remove the stem O-Rings (9).

16 a. Remove the seat bolt (4) to release the gland/seat assembly from the stem (7).

Instruction Video for Disassembly

b. Remove the seat seals (5) from the stem gland (6).

Scan with your smartphone or click to view in your web browser

78

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - MANUAL 1" Tank Body - Up to Open - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

Rotate lock screw in order to operate the handle

OPEN Rotate the handle counter-clockwise to open the valve

Rotate lock screw in order to operate the handle

Instruction & Operation Manual

800.789.1718

79

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Qty 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

Description Long Manual Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Rotating Stem Lock Bolt Handle Round Clip Sink Bolt

Part # SV-SLMT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers

80

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - MANUAL Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Qty 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

Description Long Manual Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Rotating Stem Lock Bolt Handle Round Clip Sink Bolt

Part # SV-SLMT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

81

Assembly There are two steps to assembling the 1" tank body, first the stem is to be assembled followed by the handle and body assembly.

Stem Assembly Materials Needed Item No. 1

Qty 1

2

1

Description Long Manual Stem for Tank Seat Seal

Part # SV-SLMT100 SV-KET100

See pages 332-334 for optional elastomers

1 Attach the seat seal (5) to the stem (6) with the seat bolt (4) and tighten to 25 in-lb.1 1

82

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - MANUAL Body Assembly Materials Needed Item No.

Qty

3 4 5 6 7 8

1 1 1 4 1 1

9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 1

Description Completed Stem Assembly Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Rotating Stem Lock Bolt Handle Round Clip Sink Bolt

Part # SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers

2 Place the flange seat (4) and the body (5) onto the flange (3) and secure with the flange bolts (6).

3 Place the body seal (7) into the body (5).

2

Instruction & Operation Manual

4 Insert the bottom cover O-Ring (8) into the groove of the bottom cover (9).1

5 Place the bottom cover (9) into the body (5).

Denotes application of food grade lubricant

800.789.1718

83

6 Insert the stem (1) assembly through the flange (3) and the body (5).

7 Insert the stem O-Ring (12) into the groove of the rotating stem (13).1

8 Place the gasket (10) and the rotating stem (13) onto the body (5) and secure with the clamp (11).

9 Thread the handle (15) onto the rotating stem (13) until the bottom edge of the groove in the stem (1) is aligned with the top of the handle (15).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

10 Slide the round clip (16) on and over the stem (1) and secure it with the sink bolt (17).

11 Insert the lock screw (14) into the side of the handle (15).

1

Denotes application of food grade thread lock 2

84

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - MANUAL Dissassembly

1 Remove the lock screw (14) from the handle (15).

2 Remove the sink bolt (17) to slide the round clip (16) off of the handle (15).

3 Thread the handle (15) off of the rotating stem (13).

4 Remove the gasket (10) and rotating stem (13) by removing the clamp (11).

5 Remove the stem O-Ring (12) from the rotating stem (13) and remove the stem (1) assembly.

6 Remove the bottom cover (9) and the body seal (7) from the body (5).

7 Remove the upper body (8) and gasket (2) from the actuator by removing the clamp (3).

8 Remove the bottom cover O-Ring (8) from the bottom cover (9), then remove the flange bolts (6) to release the flange (3) and the flange seat (4) from the body (5).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

85

1" Tank Body - Up to Open - Air to Lower / Operation CLOSED

OPEN

86

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Long Pneumatic Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Actuator Wire Air Filter

Part # SV-SLPT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AW100 SV-AF100400

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

87

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Long Pneumatic Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Actuator Wire Air Filter

Part # SV-SLPT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AW100 SV-AF100400

See pages 332-334 for optional elastomers 88

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN Assembly There are three steps to assembling the 1" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No. 1

Qty 1

2

1

Description Long Pneumatic Stem for Tank Seat Seal

Part # SV-SLPT100 SV-KET100

See pages 332-334 for optional elastomers

1 Place the seat seal (2) into the groove of the stem (1).

Instruction & Operation Manual

800.789.1718

89

Actuator Assembly Materials Needed Item No.

Qty

12 13 14 15 16 17 18 19 20 21 22 23

3 1 1 1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Actuator U Clip SV-AU100 Actuator Ring SV-AR100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Actuator Spring SV-AS100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100 Air Filter SV-AF100400

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the actuator cover (21).1

3 Insert two stem O-Rings (12) into the actuator cylinder (14).1

1

piston (18). 2

5 Place the cover O-Ring (20) around the actuator cover (21). 2

Denotes application of food grade thread lock 2

90

4 Place the piston O-Ring (17) around the

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN

6 Insert the piston (15) into the actuator cylinder (11) with the short end of the piston (15) in first.

7 Place the actuator cover (17) into the actuator cylinder (11) and compress it below the actuator wire (18) groove.

10 Slowly supply air to the system at air fitting (10) to seat the actuator cover (17) against the actuator wire (18).

11 Insert an air fitting (10) into the actuator cover (17).

Instruction & Operation Manual

8 Place the actuator wire (18) into the groove of the actuator cylinder (11).

9 Insert an air fitting (10) into the actuator cylinder (11).

12 Place the actuator ring (13) over the piston (15) rod so the concave side faces away from the actuator cylinder (11).

800.789.1718

91

Body Assembly Materials Needed Item No. 3 4 5 6 7 8 9 10 11

Qty Description Part # Completed Stem Assembly and Actuator Assembly 1 Tank Flange, Up to Open SV-TFO100 1 Flange Seat SV-TFSV100 1 Tank Body SV-TBLC100 4 Tank Flange Bolt SV-TFBM8X20 1 Tank Body Seal, PTFE SV-TBSP100 1 Tank Bottom Cover O-Ring, SV-TBCOE100 EPDM 1 Tank Flange Bottom Cover SV-TFBC100 1 Gasket 40MP-E200 1 Clamp 13MHHM200SN

See pages 332-334 for optional elastomers

13 Place the flange seat (4) 14 Place the body seal (7) and the body (5) onto the into the body (5). flange (3) and secure with the flange bolts (6).

1

92

15 Place the bottom cover O-Ring (8) into the groove of the bottom cover (9).1

16 Place the bottom cover (9) into the body (5).

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN

17 Insert the stem (1) assembly through the body (5) and the bottom cover (9).

18 Place the gasket (10) and the actuator onto the body (5).

19 Align the machined groove in the stem (1) with the slots in the actuator piston (18) rod.

20 Insert the actuator u-clip (15) to secure the stem (1) to the piston (18).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

21 Supply air to the system at the air fitting (13) to seat the u-clip (15) in the actuator ring (16).

Instruction & Operation Manual

22 Secure the body (5) to the actuator with the clamp (11).

23 Remove the air supply to return the system to rest.

800.789.1718

93

Dissassembly

1 Supply air to the air fitting (13) and remove the clamp (11).

2 Remove the air supply to return the system to rest. Apply pressure to the actuator ring (16) to expose and remove the actuator u-clip (15)

3 Remove the actuator and the gasket (10) from the body (5).

4 Remove the stem (1) assembly and set aside.

5 Remove the bottom cover (9) and the body seal (7) from the body (5).

6 Remove the bottom cover O-Ring (8) from the bottom cover (9).

7 Remove the flange bolts (6) to release the flange (3) and the flange seat (4) from the body (5).

8 Supply air to the air fitting (13) and slide the actuator ring (16) off of the piston (18).

94

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN

9 Remove the air supply to return the system to rest. Remove the air fitting (13) and the air filter (23).

13 Remove the piston O-Ring (17) from the piston (18).

10 Compress the actuator cover (21), and remove the actuator wire (22).

11 Carefully release pressure from the actuator cover (21) and remove.

12 Remove the piston (18) and the spring (19).

14 Remove the cover O-Ring (20) from the actuator cover (21).

15 Remove the stem O-Rings (12).

16 Remove the seat seal (2) from the stem (1).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

95

1" Tank Body - Up to Open -Normally Closed / Operation CLOSED

OPEN

96

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Long Pneumatic Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Filter Actuator Cylinder Actuator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire Air Fitting

Part # SV-SLPT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-AF100400 SV-AC100 SV-AU100 SV-AR100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100 31095611

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

97

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Long Pneumatic Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Filter Actuator Cylinder Actuator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire Air Fitting

Part # SV-SLPT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-AF100400 SV-AC100 SV-AU100 SV-AR100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100 31095611

See pages 332-334 for optional elastomers 98

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED Assembly There are three steps to assembling the 1" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No. 1

Qty 1

2

1

Description Long Pneumatic Stem for Tank Seat Seal

Part # SV-SLPT100 SV-KET100

See pages 332-334 for optional elastomers

1 Place the seat seal (2) into the groove of the stem (1).

Instruction & Operation Manual

800.789.1718

99

Actuator Assembly Materials Needed Item No.

Qty

12 13 14 15 16 17 18 19 20 21 22 23

3 1 1 1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Filter SV-AF100400 Actuator Cylinder SV-AC100 Actuator U Clip SV-AU100 Actuator Ring SV-AR100 Actuator Spring SV-AS100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100 Air Fitting 31095611

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the actuator cover (21).1

3 Insert two stem O-Rings (12) into the actuator cylinder (14).1

1

piston (19). 1

5 Place the cover O-Ring (20) around the actuator cover (21).1

Denotes application of food grade thread lock 2

100

4 Place the piston O-Ring (18) around the

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED

6 Place the actuator spring (17) into the actuator cylinder (14).

7 Insert the piston (19) into the actuator cylinder (14) with the long end of the piston (19) in first.

10 Release the actuator cover (21) to lock it into place.

11 Insert the air filter (13) into the actuator cylinder (14) and the air fitting (23) into the actuator cover (21).

Instruction & Operation Manual

8 Place the actuator cover (21) into the actuator cylinder (14) and compress it below the actuator wire (22) groove.

12 Place the actuator ring (16) over the piston (19) rod so the concave side faces away from the actuator cylinder (14).

800.789.1718

9 Place the actuator wire (22) into the groove of the actuator cylinder (14).

13 Supply air to the system at the air fitting (23) to lower the piston (19).

101

Body Assembly Materials Needed Item No.

Qty

3 4 5 6 7 8

1 1 1 4 1 1

9 10 11

1 1 1

Description Completed Stem Assembly Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp

Part # SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN

See pages 332-334 for optional elastomers

14 Place the flange seat (4) and the body (5) onto the flange (3) and secure with the flange bolts (6).

15 Place the body seal (7) into the body (5).

1

102

16 Place the bottom cover 17 Place the bottom cover (9) into the body (5). O-Ring (8) into the groove of the bottom cover (9).1

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED

18 Insert the stem (1) assembly through the body (5) and the bottom cover (9).

19 Place the gasket (10) and the actuator onto the body (5).

20 Align the machined groove in the stem (1) with the slots in the actuator piston (19) rod.

21 Insert the actuator u-clip (15) to secure the stem (1) to the piston (19).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

22 Remove the air supply to the system to seat the u-clip (15) in actuator ring (16).

Instruction & Operation Manual

23 Secure the body (5) to the actuator with the clamp (11).

800.789.1718

103

Dissassembly

1 Remove the clamp (11).

2 Supply air to the system at the air fitting (23) to lower the piston (19).

3 Apply pressure to the actuator ring (16) to expose the actuator u-clip (15).

4 Remove the actuator u-clip (15). Remove the air supply.

5 Remove the actuator and the gasket (10) from the body (5), then removed the stem (1) assembly.

6 Remove the bottom cover (9) and the body seal (7) from the body (5)

7 Remove the bottom cover O-Ring (8) from the bottom cover (9).

8 Remove the flange bolts (6) to release the flange (3) and the flange seat (4) from the body (5).

104

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED

9 Slide the actuator ring (16) 10 Remove the air fitting off of the piston (19). (23) and the air filter (13).

13 Remove the piston (19) and the spring (17).

14 Remove the piston O-Ring (18) from the piston (19).

11 Compress the actuator cover (21), then remove the actuator wire (22).

12 Carefully release pressure from the actuator cover (21) and remove.

15 Remove the cover O-Ring (20) from the actuator cover (21).

16 Remove the stem O-Rings (12), then remove the seat seal (2) from the stem (1).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

105

1" Tank Body - Up to Open - Double Acting / Operation CLOSED

OPEN

106

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Qty 1 1 1 1 1 4 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1

Description Long Pneumatic Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-SLPT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

107

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Qty 1 1 1 1 1 4 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1

Description Long Pneumatic Stem for Tank Seat Seal Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-SLPT100 SV-KET100 SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers 108

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING Assembly There are three steps to assembling the 1" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No. 1

Qty 1

2

1

Description Long Pneumatic Stem for Tank Seat Seal

Part # SV-SLPT100 SV-KET100

See pages 332-334 for optional elastomers

1 Place the seat seal (2) into the groove of the stem (1).

Instruction & Operation Manual

800.789.1718

109

Actuator Assembly Materials Needed Item No.

Qty

12 13 14 15 16 17 18 19 20 21

3 2 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Actuator U Clip SV-AU100 Actuator Ring SV-AR100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the actuator cover (20).1

3 Insert two stem O-Rings (12) into the actuator cylinder (14).1

1

piston (18). 1

5 Place the cover O-Ring (19) around the actuator cover (20).1

Denotes application of food grade thread lock 2

110

4 Place the piston O-Ring (17) around the

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING

6 Insert the piston (18) into the actuator cylinder (14) with the short end of the piston (18) in first.

7 Place the actuator cover (20) into the actuator cylinder (14) and compress it below the actuator wire (21) groove.

10 Slowly supply air to the system at air fitting (13) to seat the actuator cover (20) against the actuator wire (21).

11 Insert an air fitting (13) into the actuator cover (20).

Instruction & Operation Manual

8 Place the actuator wire (21) into the groove of the actuator cylinder (14).

12 Place the actuator ring (16) over the piston (18) rod so the concave side faces away from the actuator cylinder (14).

800.789.1718

9 Insert an air fitting (13) into the actuator cylinder (14).

13 Switch air supply to air fitting (13) in actuator cover (20) to lower piston (18).

111

Body Assembly Materials Needed Item No.

Qty

3 4 5 6 7 8

1 1 1 4 1 1

9 10 11

1 1 1

Description Completed Stem Assembly Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp

Part # SV-TFO100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN

See pages 332-334 for optional elastomers

14 Place the flange seat (4) and the body (5) onto the flange (3) and secure with the flange bolts (6).

15 Place the body seal (7) into the body (5).

1

112

16 Place the bottom cover 17 Place the bottom cover (9) into the body (5). O-Ring (8) into the groove of the bottom cover (9).1

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING

18 Insert the stem (1) assembly through the body (5) and the bottom cover (9).

19 Place the gasket (10) and the actuator onto the body (5).

20 Align the machined groove in the stem (1) with the slots in the actuator piston (18) rod.

21 Insert the actuator u-clip (15) to secure the stem (1) to the piston (18).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

22 Supply air to the system at the air fitting (13) to seat the u-clip (15) in the actuator ring (16).

Instruction & Operation Manual

23 Secure the body (5) to the actuator with the clamp (11).

24 Remove the air supply from the system.

800.789.1718

113

Dissassembly

1 Supply air to the lower air fitting (13) and remove the clamp (11).

2 Switch air supply to the air fitting (13) in the actuator cover (20) to lower the piston (18). Remove the air supply.

3 Apply pressure to the actuator ring (16) to expose the actuator u-clip (15).

4 Remove the actuator u-clip (15).

5 Remove the actuator and the gasket (10) from the body (5), then removed the stem (1) assembly and set aside.

6 Remove the bottom cover (9) and the body seal (7) from the body (5)

7 Remove the bottom cover O-Ring (8) from the bottom cover (9).

8 Remove the flange bolts (6) to release the flange (3) and the flange seat (4) from the body (5).

114

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING

9 Supply air to the lower air 10 Remove the air fittings fitting (13) and slide the (13). actuator ring (16) off of the piston (18). Remove the air supply.

13 Remove the piston (18), then remove the piston O-Ring (17) from the piston.

14 Remove the cover O-Ring (19) from the actuator cover (20).

11 Compress the actuator cover (20), then remove the actuator wire (21).

12 Remove the actuator cover (20) from the actuator cylinder (14).

15 Remove the stem O-Rings (12).

16 Remove the seat seal (2) from the stem (1).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

800.789.1718

115

1" Tank Body - Up to Close - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

Rotate lock screw in order to operate the handle

OPEN Rotate the handle counter-clockwise to open the valve

Rotate lock screw in order to operate the handle

116

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - MANUAL Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Qty 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Manual Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Rotating Stem Lock Screw Handle Round Clip Sink Bolt

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSMT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers

Instruction & Operation Manual

800.789.1718

117

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Qty 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Manual Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Rotating Stem Lock Screw Handle Round Clip Sink Bolt

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSMT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers

118

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - MANUAL Assembly There are two steps to assembling the 1" tank body, first the stem is to be assembled followed by the handle and body assembly.

Stem Assembly Materials Needed Item No. 4 5

Qty 1 1

Description Seat Seal Short Manual Stem for Tank

Part # SV-KET100 SV-SSMT100

See pages 332-334 for optional elastomers

1 1. Place the seat seal (4) into the groove of the stem (5).

Instruction & Operation Manual

800.789.1718

119

Body Assembly Materials Needed Item No.

Qty

1 2 3 6 7 8

1 1 1 4 1 1

9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 1

Description Completed Stem Assembly Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Rotating Stem Lock Screw Handle Round Clip Sink Bolt

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-SR100 SV-HM5X10 SV-H100 SV-HRC100 SV-HM5X6

See pages 332-334 for optional elastomers

2 Place the flange seat (2) and the body (3) onto the flange (1) and secure with the flange bolts (6).

3 Place the body seal (7) into the body (3).

1

120

4 Insert the stem (5) assembly into the body (3).

5 Insert the bottom cover O-Ring (8) into the groove of the bottom cover (9).1

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - MANUAL

6 Slide the bottom cover (9) down the stem (5) and into the body (3).

7 Insert the stem O-Ring (12) into the groove of the rotating stem (13).1

8 Place the gasket (10) and the rotating stem (13) onto the body (3) and secure with the clamp (11).

9 Thread the handle (15) onto the rotating stem (13) until the bottom edge of the groove in the stem (5) is aligned with the top of the handle (15).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

10 Slide the round clip (16) on and over the stem (1) and secure it with the sink bolt (17).

11 Insert the lock screw (14) into the side of the handle (15).

1

Instruction & Operation Manual

Denotes application of food grade lubricant

800.789.1718

121

Disassembly

1 Remove the lock screw (14) from the handle (15).

2 Remove the sink bolt (17) to slide the round clip (16) off of the handle (15).

3 Thread the handle (15) off of the rotating stem (13).

4 Remove the gasket (10) and rotating stem (13) by removing the clamp (11).

5 Remove the stem O-Ring (12) from the rotating stem (13).

6 Remove the bottom cover (9) from the body (3) by removing the stem (5) assembly. Separate the bottom cover (9) and stem (5) assembly.

7 Remove the body seal (7) from the body (3) and remove the bottom cover O-Ring (8) from the bottom cover (9).

8 Remove the flange bolts (6) to release the flange (1) and the flange seat (2) from the body (3). Remove the seat seal (4) from the stem (5).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

122

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN 1" Tank Body - Up to Close - Normally Open / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

123

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Pneumatic Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Filter Actuator Cylinder Actuator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire Air Fitting

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSPT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-AF100400 SV-AC100 SV-AU100 SV-AR100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100 31095611

See pages 332-334 for optional elastomers 124

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Pneumatic Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Filter Actuator Cylinder Actuator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire Air Fitting

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSPT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 SV-AF100400 SV-AC100 SV-AU100 SV-AR100 SV-AS100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100 31095611

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

125

Assembly There are three steps to assembling the 1" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No. 4 5

Qty 1 1

Description Seat Seal Short Pneumatic Stem for Tank

Part # SV-KET100 SV-SSPT100

See pages 332-334 for optional elastomers

1 Place the seat seal (4) into the groove of the stem (5).

126

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Actuator Assembly Materials Needed Item No.

Qty

12 13 14 15 16 17 18 19 20 21 22 23

3 1 1 1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Filter SV-AF100400 Actuator Cylinder SV-AC100 Actuator U Clip SV-AU100 Actuator Ring SV-AR100 Actuator Spring SV-AS100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100 Air Fitting 31095611

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the actuator cover (21).1

3 Insert two stem O-Rings (12) into the actuator cylinder (14).1

1

Instruction & Operation Manual

4 Place the piston O-Ring (18) around the piston (19). 1

5 Place the cover O-Ring (20) around the actuator cover (21).1

Denotes application of food grade lubricant

800.789.1718

127

6 Place the actuator spring (17) into the actuator cylinder (14).

7 Insert the piston (19) into the actuator cylinder (14) with the long end of the piston (19) in first.

10 Release the actuator cover (21) to lock it into place.

11 Insert the air filter (13) into the actuator cylinder (14) and the air fitting (23) into the actuator cover (21).

128

8 Place the actuator cover (21) into the actuator cylinder (14) and compress it below the actuator wire (22) groove.

12 Place the actuator ring (16) over the piston (19) rod so the concave side faces away from the actuator cylinder (14).

800.789.1718

9 Place the actuator wire (22) into the groove of the actuator cylinder (14).

13 Supply air to the system at the air fitting (23) to lower the piston (19).

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Body Assembly Materials Needed Item No.

Qty

1 2 3 6 7 8

1 1 1 4 1 1

9 10 11

1 1 1

Description Completed Stem Assembly Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN

See pages 332-334 for optional elastomers

14 Place the flange seat (2) and the body (3) onto the flange (1) and secure with the flange bolts (6).

15 Place the body seal (7) into the body (3).

1

Instruction & Operation Manual

16 Insert the stem (5) assembly into the body (3).

17 Place the bottom cover O-Ring (8) into the groove of the bottom cover (9).1

Denotes application of food grade lubricant

800.789.1718

129

18 Slide the bottom cover (9) down the stem (5) and into the body (3).

19 Place the gasket (10) and the actuator onto the body (3).

20 Align the machined groove in the stem (5) with the slots in the actuator piston (19) rod.

21 Insert the actuator u-clip (15) to secure the stem (15 to the piston (19).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

22 Remove the air supply to the system to seat the u-clip (15) in actuator ring (16).

130

23 Secure the body (3) to the actuator with the clamp (11).

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Dissassembly

1 Remove the clamp (11).

2 Supply air to the system at the air fitting (23) to lower the piston (19).

3 Apply pressure to the actuator ring (16) to expose the actuator u-clip (15).

4 Remove the actuator u-clip (15). Remove the air supply..

5 Remove the actuator and the gasket (10) from the body (3).

6 Remove the bottom cover (9) from the body (3) by removing the stem (5) assembly. Separate the bottom cover (9) and stem (5) assembly.

7 Remove the bottom cover O-Ring (8) from the bottom cover (9), then remove the body seal (7) from the body (3)

8 Remove the flange bolts (6) to release the flange (1) and the flange seat (2) from the body (3).

Instruction & Operation Manual

800.789.1718

131

9 Slide the actuator ring (16) 10 Remove the air fitting (23) off of the piston (19). and the air filter (13).

13 Remove the piston (18) and spring (17), then remove the piston O-Ring (17) from the piston.

14 Remove the cover O-Ring (20) from the actuator cover (21).

11 Compress the actuator cover (21), then remove the actuator wire (22).

12 Carefully release pressure from the actuator cover (21) and remove.

15 Remove the stem O-Rings (12).

16 Remove the seat seal (4) from the stem (5).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

132

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED 1" Tank Body - Up to Close - Normally Closed / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

133

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Pneumatic Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Actuator Wire Air Filter

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSPT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AW100 SV-AF100400

See pages 332-334 for optional elastomers 134

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Pneumatic Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Actuator Spring Cover O-Ring Actuator Cover Actuator Wire Air Filter

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSPT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-AS100 SV-OCE100 SV-AD100 SV-AW100 SV-AF100400

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

135

Assembly There are three steps to assembling the 1" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No. 4 5

Qty 1 1

Description Seat Seal Short Pneumatic Stem for Tank

Part # SV-KET100 SV-SSPT100

See pages 332-334 for optional elastomers

1 Place the seat seal (4) into the groove of the stem (5).

136

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Actuator Assembly Materials Needed Item No.

Qty

12 13 14 15 16 17 18 19 20 21 22 23

3 1 1 1 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Actuator U Clip SV-AU100 Actuator Ring SV-AR100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Actuator Spring SV-AS100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100 Air Filter SV-AF100400

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the actuator cover (21).1

3 Insert two stem O-Rings (12) into the actuator cylinder (14).1

1

Instruction & Operation Manual

4 Place the piston O-Ring (17) around the piston (18). 1

5 Place the cover O-Ring (20) around the actuator cover (21).1

Denotes application of food grade lubricant

800.789.1718

137

6 Insert the piston (18) into the actuator cylinder (14) with the short end of the piston (18) in first.

7 Place the actuator spring (19) into the actuator cylinder (14).

8 Place the actuator cover (21) into the actuator cylinder (14) and compress it below the actuator wire (22) groove.

10 Release the actuator cover (21) to lock it into place.

11 Insert the air fitting (13) into the actuator cylinder (14) and the air filter (23) into the actuator cover (21).

12 Supply air to the system at the air fitting (13). Place the actuator ring (8) over the piston (18) rod so the concave side faces away from the actuator cylinder (14). Remove the air supply from the air fitting (13).

138

800.789.1718

9 Place the actuator wire (22) into the groove of the actuator cylinder (14).

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Body Assembly Materials Needed Item No. 1 2 3 6 7 8 9 10 11

Qty Description Part # Completed Stem Assembly and Actuator Assembly 1 Tank Flange, Up to Close SV-TFC100 1 Flange Seat SV-TFSV100 1 Tank Body SV-TBLC100 4 Tank Flange Bolt SV-TFBM8X20 1 Tank Body Seal, PTFE SV-TBSP100 1 Tank Bottom Cover O-Ring, SV-TBCOE100 EPDM 1 Tank Flange Bottom Cover SV-TFBC100 1 Gasket 40MP-E200 1 Clamp 13MHHM200SN

See pages 332-334 for optional elastomers

13 Place the flange seat (2) 14 Place the body seal (7) and the body (3) onto the into the body (3). flange (1) and secure with the flange bolts (6).

1

Instruction & Operation Manual

15 Insert the stem (5) assembly into the body (3).

16 Place the bottom cover O-Ring (8) into the groove of the bottom cover (9).1

Denotes application of food grade lubricant

800.789.1718

139

17 Slide the bottom cover (9) down the stem (5) and into the body (3).

18 Place the gasket (10) and the actuator onto the body (3).

19 Align the machined groove in the stem (5) with the slots in the actuator piston (18) rod.

20 Insert the actuator u-clip (15) to secure the stem (5) to the piston (18).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

21 Supply air to the system at the air fitting (13) to seat the u-clip (15) in the actuator ring (16).

140

22 Secure the body (3) to the actuator with the clamp (11).

23 Remove the air supply to return the system to rest.

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Dissassembly

1 Supply air to the air fitting (13) and remove the clamp (11).

2 Remove the air supply to return the system to rest. Apply pressure to the actuator ring (16) to expose the actuator u-clip (15).

3 Remove the actuator u-clip (15).

4 Remove the actuator and the gasket (10) from the body (3).

5 Remove the bottom cover (9) from the body (3) by removing the stem (5) assembly. Separate the bottom cover (9) and stem (5) assembly.

6 Remove the bottom cover O-Ring (8) from the bottom cover (9).

7 Remove the body seal (7) from the body (3).

8 Remove the flange bolts (6) to release the flange (1) and the flange seat (2) from the body (3).

Instruction & Operation Manual

800.789.1718

141

9 Supply air to the air fitting (13) and slide the actuator ring (16) off of the piston (18).

13 Remove the piston (19) and spring (18), then remove the piston O-Ring (17) from the piston (18).

10 Remove the air supply to return the system to rest. Remove the air fitting (13) and the air filter (23).

11 Compress the actuator cover (21), then remove the actuator wire (22).

12 Carefully release pressure from the actuator cover (21) and remove.

14 Remove the cover O-Ring (20) from the actuator cover (21).

15 Remove the stem O-Rings (12).

16 Remove the seat seal (4) from the stem (5).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

142

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING 1" Tank Body - Up to Close - Double Acting / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

143

Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Qty 1 1 1 1 1 4 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Pneumatic Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSPT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers 144

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Bill of Materials

Bill of Materials Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Qty 1 1 1 1 1 4 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Seat Seal Short Pneumatic Stem for Tank Tank Flange Bolt Tank Body Seal, PTFE Tank Bottom Cover O-Ring, EPDM Tank Flange Bottom Cover Gasket Clamp Stem O-Ring Air Fitting Actuator Cylinder Actuator U Clip Actuator Ring Piston O-Ring Actuator Piston Cover O-Ring Actuator Cover Actuator Wire

Part # SV-TFC100 SV-TFSV100 SV-TBLC100 SV-KET100 SV-SSPT100 SV-TFBM8X20 SV-TBSP100 SV-TBCOE100 SV-TFBC100 40MP-E200 13MHHM200SN SV-OTE100 31095611 SV-AC100 SV-AU100 SV-AR100 SV-OPE100 SV-AP100 SV-OCE100 SV-AD100 SV-AW100

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

145

Assembly There are three steps to assembling the 1" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No. 4 5

Qty 1 1

Description Seat Seal Short Pneumatic Stem for Tank

Part # SV-KET100 SV-SSPT100

See pages 332-334 for optional elastomers

1 Place the seat seal (4) into the groove of the stem (5).

146

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Actuator Assembly Materials Needed Item No.

Qty

12 13 14 15 16 17 18 19 20 21

3 2 1 1 1 1 1 1 1 1

Description Part # Completed Stem Assembly Stem O-Ring SV-OTE100 Air Fitting 31095611 Actuator Cylinder SV-AC100 Actuator U Clip SV-AU100 Actuator Ring SV-AR100 Piston O-Ring SV-OPE100 Actuator Piston SV-AP100 Cover O-Ring SV-OCE100 Actuator Cover SV-AD100 Actuator Wire SV-AW100

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the actuator cover (20).1

3 Insert two stem O-Rings (12) into the actuator cylinder (14).1

1

Instruction & Operation Manual

4 Place the piston O-Ring (17) around the piston (18). 1

5 Place the cover O-Ring (19) around the actuator cover (20).1

Denotes application of food grade lubricant

800.789.1718

147

6 Insert the piston (18) into the actuator cylinder (14) with the short end of the piston (18) in first.

7 Place the actuator cover (20) into the actuator cylinder (14) and compress it below the actuator wire (21) groove.

10 Slowly supply air to the system at air fitting (13) to seat the actuator cover (20) against the actuator wire (21).

11 Insert an air fitting (13) into the actuator cover (20).

148

8 Place the actuator wire (21) into the groove of the actuator cylinder (14).

12 Place the actuator ring (16) over the piston (18) rod so the concave side faces away from the actuator cylinder (14).

800.789.1718

9 Insert an air fitting (13) into the actuator cylinder (14).

13 Switch air supply to air fitting (13) in actuator cover (20) to lower piston (18).

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Body Assembly Materials Needed Item No. 1 2 3 6 7 8 9 10 11

Qty Description Part # Completed Stem Assembly and Actuator Assembly 1 Tank Flange, Up to Close SV-TFC100 1 Flange Seat SV-TFSV100 1 Tank Body SV-TBLC100 4 Tank Flange Bolt SV-TFBM8X20 1 Tank Body Seal, PTFE SV-TBSP100 1 Tank Bottom Cover O-Ring, SV-TBCOE100 EPDM 1 Tank Flange Bottom Cover SV-TFBC100 1 Gasket 40MP-E200 1 Clamp 13MHHM200SN

See pages 332-334 for optional elastomers

14 Place the flange seat (2) 15 Place the body seal (7) and the body (3) onto the into the body (3). flange (1) and secure with the flange bolts (6).

1

Instruction & Operation Manual

16 Insert the stem (5) assembly into the body (3).

17 Place the bottom cover O-Ring (8) into the groove of the bottom cover (9).1

Denotes application of food grade lubricant

800.789.1718

149

18 Slide the bottom cover (9) down the stem (5) and into the body (3).

19 Place the gasket (10) and the actuator onto the body (3).

20 Align the machined groove in the stem (5) with the slots in the actuator piston (18) rod.

21 Insert the actuator u-clip (15) to secure the stem (5) to the piston (18).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

22 Supply air to the system at the air fitting (13) to seat the u-clip (15) in the actuator ring (16).

150

23 Secure the body (3) to the actuator with the clamp (11).

24 Remove the air supply from the system.

800.789.1718

Instruction & Operation Manual

SV-SERIES 1" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Dissassembly

1 Supply air to the lower air fitting (13) and remove the clamp (11).

2 Switch air supply to the air fitting (13) in the actuator cover (20) to lower the piston (18). Remove the air supply.

3 Apply pressure to the actuator ring (16) to expose and remove the actuator u-clip (15)

4 Remove the actuator and the gasket (10) from the body (3).

5 Remove the bottom cover (9) from the body (3) by removing the stem (5) assembly. Separate the bottom cover (9) and stem (5) assembly.

6 Remove the bottom cover O-Ring (8) from the bottom cover (9).

7 Remove the body seal (7) from the body (3).

8 Remove the flange bolts (6) to release the flange (1) and the flange seat (2) from the body (3).

Instruction & Operation Manual

800.789.1718

151

9 Supply air to the lower air 10 Remove the air fittings fitting (13) and slide the (13). actuator ring (16) off of the piston (18). Remove the air supply.

13 Remove the piston (18) and piston O-Ring (17) from the piston (18).

14 Remove the cover O-Ring (19) from the actuator cover (20).

11 Compress the actuator cover (20), then remove the actuator wire (21).

12 Remove the actuator cover (20) from the actuator cylinder (14).

15 Remove the stem O-Rings (12).

16 Remove the seat seal (4) from the stem (5).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

152

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - MANUAL 1.5" - 4" Single Body - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

OPEN Rotate the handle counter-clockwise to open the valve

Instruction & Operation Manual

800.789.1718

153

Bill of Materials

Bill of Materials Item No.

Qty

1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Lip Seal Clamp Seat Bolt Seat Bolt O-Ring Seat Washer Seat Seal Short Manual Stem Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 1.5" 2" 2.5" 3" SV-LBLC150 SV-LBLC200 SV-LBLC250 SV-LBLC300 SV-LBTC150 SV-LBTC200 SV-LBTC250 SV-LBTC300 SV-LBYC150 SV-LBYC200 SV-LBYC250 SV-LBYC300 SV-LSE150200 SV-LSE250300 13MHHM300SN 13MHHM400SN SV-SBS150300 SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-SSMR150 SV-SSMR200 SV-SSMR250 SV-SSMR300 SV-SR150200 SV-SR250300 SV-HFG150400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers

154

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - MANUAL Bill of Materials

Bill of Materials Item No.

Qty

1A 1B 1C 2 2 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Lip Seal FKM Lip Seal EPDM Lip Seal Buna Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Manual Stem Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

1.5" 2" SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 SV-LSV150200 SV-LSE150200 SV-LSB150200 13MHHM300SN

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3" 4' SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 SV-LSV250300 SV-LSE250300 SV-LSB250300 13MHHM400SN

SV-SBS SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW400 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-KV150 SV-KV200 SV-KV250 SV-KV300 SV-KV400 SV-KB150 SV-KB200 SV-KB250 SV-KB300 N/A SV-KP150 SV-KP200 SV-KP250 SV-KP300 SV-KP400 SV-SSMR150 SV-SSMR200 SV-SSMR250 SV-SSMR300 SV-SSMR400 SV-SR150200 SV-SR250300 SV-HFG150400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

155

Assembly There are two steps to assembling the 1.5" - 4" single body, first the stem is to be assembled followed by the body assembly.

Stem Assembly Materials Needed Item No.

Qty

4 5 6 7 8

1 1 1 1 1

Description Seat Bolt Seat Bolt O-Ring Seat Washer Seat Seal Short Manual Stem

Part # 1.5" 2" 2.5" 3" 4" SV-SBS SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW400 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-SSMR150 SV-SSMR200 SV-SSMR250 SV-SSMR300 SV-SSMR400

See pages 332-334 for optional elastomers

2" and 3" seat style and step 1 assembly

1.5" and 2.5" seat style and step 1 assembly

1 a. Place the seat seal (7) onto the face of the stem (8). b. Insert the seat bolt O-Ring (5) into the O-Ring groove of the seat washer (6). c. Place the seat washer (6) onto the seat seal (7). d. Fasten the components together with the seat bolt (4) and tighten to 25 in-lb.1 1

156

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - MANUAL Body Assembly Materials Needed

Item No.

Qty

1A 1B 1C 2 3 9 10 11 12 13

1 1 1 1 1 1 1 1 1 1

Description

1.5" 2" SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 SV-LSE150200 13MHHM300SN SV-SR150200

Lower Body "L" Lower Body "T" Lower Body "Y" Lip Seal Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

SV-H150200

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3" 4" SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBY4300 SV-LSE250300 13MHHM400SN SV-SR250300 SV-HFG150400 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers

2 Insert the stem (8) assembly into the body (1).

3 Slide the lip seal (2) down the stem (8) with the seal material facing the body (1).2

4 Place the rotating stem (9) onto the body (1) and secure with the clamp (3).

5 Place the fixed gear (10) onto the stem (8) and secure with the set screw.

Instruction Video for Assembly

6 On the handle (11), rotate the latch out of the groove. Thread the handle (11) onto the rotating stem (9) until the bottom edge of the groove in the stem (8) is aligned with the top of the handle (11). Instruction & Operation Manual

7 Slide the round clip (12) on and over the stem (8) and secure it with the sink bolt (13).

2

Scan with your smartphone or click to view in your web browser

Denotes application of food grade lubricant 800.789.1718

157

Dissassembly

1 Remove the clamp (3), then remove the entire handle/stem assembly from the body (1).

2 Remove the sink bolt (13) to slide the round clip (12) off of the handle (11).

3 Thread the handle (11) off of the rotating stem (9).

4 Loosen the set screw of the fixed gear (10) and remove.

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

5 Remove the rotating stem (9) and the lip seal (2) from the stem (8) assembly

6 a. Remove the seat bolt (4) to release the seat washer (6) and the seat seal (7) from the stem (8). b. Remove the seat bolt O-Ring (5) from the seat washer (6).

158

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY OPEN 1.5" - 4" Single Body - Normally Open / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

159

Bill of Materials

Bill of Materials Item No.

Qty

Description

1A 1B 1C 2 3 4 5 6 6 6 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Pneumatic Stem Lip Seal FKM Lip Seal EPDM Lip Seal Buna Air Filter Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Spring Piston O-ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

1.5"

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN

SV-SBS SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW400 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-KV150 SV-KV200 SV-KV250 SV-KV300 SV-KV400 SV-KB150 SV-KB200 SV-KB250 SV-KB300 N/A SV-KP150 SV-KP200 SV-KP250 SV-KP300 SV-KP400 SV-SSPR150 SV-SSPR200 SV-SSPR250 SV-SSPR300 SV-SSPR400 SV-LSV150200 SV-LSV250300 SV-LSE150200 SV-LSE250300 SV-LSB150200 SV-LSB250300 SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers 160

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY OPEN Bill of Materials

Bill of Materials Item No.

Qty

Description

1A 1B 1C 2 3 4 5 6 6 6 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Pneumatic Stem Lip Seal FKM Lip Seal EPDM Lip Seal Buna Air Filter Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Spring Piston O-ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

1.5"

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN

SV-SBS SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW400 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-KV150 SV-KV200 SV-KV250 SV-KV300 SV-KV400 SV-KB150 SV-KB200 SV-KB250 SV-KB300 N/A SV-KP150 SV-KP200 SV-KP250 SV-KP300 SV-KP400 SV-SSPR150 SV-SSPR200 SV-SSPR250 SV-SSPR300 SV-SSPR400 SV-LSV150200 SV-LSV250300 SV-LSE150200 SV-LSE250300 SV-LSB150200 SV-LSB250300 SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

161

Assembly There are three steps to assembling the 1.5" - 4" single body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed

Item No.

Qty

3 4 5 6 6 6 6 7

1 1 1 1 1 1 1 1

Description

1.5"

Seat Bolt Seat Bolt O-Ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Pneumatic Stem

SV-SW150 SV-KE150 SV-KV150 SV-KB150 SV-KP150 SV-SSPR150

2"

Part # 2.5"

3"

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-SW300 SV-KE200 SV-KE250 SV-KE300 SV-KV200 SV-KV250 SV-KV300 SV-KB200 SV-KB250 SV-KB300 SV-KP200 SV-KP250 SV-KP300 SV-SSPR200 SV-SSPR250 SV-SSPR300

4" SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SSPR400

See pages 332-334 for optional elastomers

1 a. Place the seat seal (6) onto the face of the stem (7). b. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5). c. Place the seat washer (5) onto the seat seal (6). d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

162

Denotes application of food grade thread lock 800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY OPEN Actuator Assembly Materials Needed Item No.

Qty

Description

9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 1 1 1 1 1 1 1 1

Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

1.5"

2"

Part # 2.5"

3"

4"

SV-AF100400 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AS150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AS250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300 31095611

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the O-Ring groove at the top of the actuator cylinder (19).2

3 Place the piston O-Ring (16) around the piston (17).2

2

Instruction & Operation Manual

4 Insert the piston (17) into the actuator cylinder (19) with the short end of the piston (17) in first

5 Place the actuator spring (15) into the actuator cylinder (19).

Denotes application of food grade lubricant

800.789.1718

163

6 Insert the second stem O-Ring (12) into the O-Ring groove of the actuator bracket (10).2

7 Place the actuator cylinder O-Ring (11) onto the actuator bracket (10) in the O-Ring groove2 no small hole.

10 Insert the air filter (9) into the actuator bracket (10) and the air fitting (20) into the actuator cylinder (19).

11 Place the actuator ring (14) over the piston (17) rod so the concave side faces away from the actuator cylinder (19).

164

8 Slide the actuator cylinder (19) onto the actuator bracket (10) until the actuator wire (18) groove is aligned with the slot in the actuator cylinder (19). Rotate the actuator bracket (10) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (19).

9 Place the hooked end of the actuator wire (18) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (10) until the entire wire (18) is seated in the wire groove. Continue to rotate the actuator bracket (10), with the hooked end of the actuator wire (18) passing the slot in the actuator cylinder (19), ensuring that the actuator wire (18) does not release and unclip.

12 Supply air to the system at the air fitting (20) to lower the piston (17).

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY OPEN Body Assembly Materials Needed Item No.

Qty

1A 1B 1C 2 8

1 1 1 1 1

Description

1.5" 2" SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN SV-LSE150200

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Lip Seal

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3" 4" SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN SV-LSE250300

See pages 332-334 for optional elastomers

13 Place the lip seal (8)2 onto the actuator bracket (10) with the seal material facing away from the actuator bracket (10).

14 Slide the stem (7) 15 Insert the actuator u-clip assembly through the lip (13) to secure the stem seal (8)2 and the top of the (7) to the piston (17). actuator bracket (10) so the machined groove is aligned with the slots in the actuator piston (17) rod.

16 Remove the air supply at the air fitting (20) to seat the u-clip (13) in the actuator ring (14).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

17 Place the body (1) onto the actuator bracket (10) and secure with the clamp (2). Instruction & Operation Manual

2

Denotes application of food grade lubricant 800.789.1718

165

Dissassembly

1 Remove the body (1) from the actuator bracket (10) by removing the clamp (2).

2 Supply air to the air fitting (20) to lower the piston (17). Apply pressure to the actuator ring (14) to expose and remove the actuator u-clip (13).

3 Remove the stem (7) assembly and the lip seal (8).

4 Remove the air supply at the air fitting (20) and slide the actuator ring (14) off of the piston (17).

5 Remove the air fitting (20) and the air filter (9).

6 Rotate the actuator bracket (10) to expose the hooked end of the actuator wire (18) in the actuator cylinder (19) slot.

7 Pry the hooked end of the actuator wire (18) out of the hole in the actuator bracket (10). Rotate the actuator bracket (10) and remove the actuator wire (18).

8 Remove the actuator bracket (10) from the actuator cylinder (19).

166

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY OPEN

9 Remove the actuator cylinder O-Ring (11) and the stem O-Ring (12) from the actuator bracket (19).

10 Remove the spring (15) and the piston (17) from the actuator cylinder (19).

11 Remove the second stem O-Ring (12) from the actuator cylinder (19).

12 Remove the piston O-Ring (16) from the piston (17).

Instruction Video for Disassembly

13 a. Remove the seat bolt (3) to release the seat washer (5) and the seat seal (6) from the stem (7).

Scan with your smartphone or click to view in your web browser

b. Remove the seat bolt O-Ring (4) from the seat washer (5).

Instruction & Operation Manual

800.789.1718

167

1.5" - 3" Single Body - Normally Closed / Operation CLOSED

OPEN

168

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY CLOSED Bill of Materials

Bill of Materials Item No.

Qty

1A 1B 1C 2 3 4 5 6

1 1 1 1 1 1 1 1

6 6 6

1 1 1

7 8

1 1

8 8

1 1

9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 1 1 1 1 1 1 1 1

Description

1.5"

2"

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN

Short Pneumatic Stem Lip Seal FKM

SV-SSPR150 SV-SSPR200 SV-LSV150200

SV-SW150 SV-KE150

Seat Seal FKM Seat Seal Buna Seat Seal PTFE

Lip Seal EPDM Lip Seal Buna

Air Fitting Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Piston Piston O-ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

SV-KV150 SV-KB150 SV-KP150

SV-SW200 SV-KE200

SV-KV200 SV-KB200 SV-KP200

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250 SV-SBS SV-OEB150300 SV-SW250 SV-KE250

SV-KV250 SV-KB250 SV-KP250

SV-SSPR250

SV-LSE150200 SV-LSB150200

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SSPR300 SV-LSV250300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SSPR400

SV-LSE250300 SV-LSB250300 31095611

SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AS250300 SV-AW250300 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

169

Bill of Materials

Bill of Materials Item No.

Qty

1A 1B 1C 2 3 4 5 6

1 1 1 1 1 1 1 1

6 6 6

1 1 1

7 8

1 1

8 8

1 1

9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 1 1 1 1 1 1 1 1

Description

1.5"

2"

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN

Short Pneumatic Stem Lip Seal FKM

SV-SSPR150 SV-SSPR200 SV-LSV150200

SV-SW150 SV-KE150

Seat Seal FKM Seat Seal Buna Seat Seal PTFE

Lip Seal EPDM Lip Seal Buna

Air Fitting Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Piston Piston O-ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

SV-KV150 SV-KB150 SV-KP150

SV-SW200 SV-KE200

SV-KV200 SV-KB200 SV-KP200

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250 SV-SBS SV-OEB150300 SV-SW250 SV-KE250

SV-KV250 SV-KB250 SV-KP250

SV-SSPR250

SV-LSE150200 SV-LSB150200

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SSPR300 SV-LSV250300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SSPR400

SV-LSE250300 SV-LSB250300 31095611

SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AS250300 SV-AW250300 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 170

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY CLOSED Assembly There are three steps to assembling the 1.5" - 3" single body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed

Item No.

Qty

Description

3 4 5 6 7

1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer Seat Seal Short Pneumatic Stem

Part # 1.5" 2" 2.5" 3" 4" SV-SBS SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW400 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-SSPR150 SV-SSPR200 SV-SSPR250 SV-SSPR300 SV-SSPR400

See pages 332-334 for optional elastomers

2" and 3" seat style and step 1 assembly

1.5" and 2.5" seat style and step 1 assembly

1 a. Place the seat seal (6) onto the face of the stem (7). b. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5). c. Place the seat washer (5) onto the seat seal (6). d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

171

Actuator Assembly Materials Needed Item No.

Qty

Description

9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 1 1 1 1 1 1 1 1

Air Fitting Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Piston Piston O-ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

1.5"

2"

Part # 2.5"

3"

4"

31095611 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AS250300 SV-AW250300 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the O-Ring groove at the top of the actuator cylinder (19).2

3 Place the piston O-Ring (16) around the piston (17).2

2

172

4 Place the actuator spring (17) into the actuator cylinder (19).

5 Insert the piston (15) into the actuator cylinder (19) with the long end of the piston (15) in first.

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY CLOSED

6 Insert the second stem O-Ring (12) into the O-Ring groove of the actuator bracket (10).2

7 Place the actuator cylinder O-Ring (11) onto the actuator bracket (10) in the O-Ring groove2 no small hole.

10 Insert the air fitting (9) into the actuator bracket (10) and the air filter (20) into the actuator cylinder (19).

11 Supply air to the system at the air fitting (9). Place the actuator ring (14) over the piston (15) rod so the concave side faces away from the actuator cylinder (19). Remove the air supply.

Instruction & Operation Manual

8 Slide the actuator cylinder (19) onto the actuator bracket (10) until the actuator wire (18) groove is aligned with the slot in the actuator cylinder (19). Rotate the actuator bracket (10) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (19).

800.789.1718

9 Place the hooked end of the actuator wire (18) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (10) until the entire wire (18) is seated in the wire groove. Continue to rotate the actuator bracket (10), with the hooked end of the actuator wire (18) passing the slot in the actuator cylinder (19), ensuring that the actuator wire (18) does not release and unclip.

173

Body Assembly Materials Needed

Item No.

Qty

1A 1B 1C 2 8

1 1 1 1 1

Description

1.5" 2" SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN SV-LSE150200

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Lip Seal

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3" 4" SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN SV-LSE250300

See pages 332-334 for optional elastomers

13 Slide the stem (7) 12 Place the lip seal (8)2 assembly through the lip onto the actuator bracket seal (8)2 and the top of (10) with the seal material the actuator bracket (10) facing away from the so the machined groove actuator bracket (10). is aligned with the slots in the actuator piston (15) rod.

15 Supply air to the system 14 Insert the actuator u-clip at the air fitting (9) to (13) to secure the stem (7) to the piston (15). seat the u-clip (13) in the actuator ring (14).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

16 Place the body (1) onto 17 Remove the air supply to return the system to rest. the actuator bracket (10) and secure with the clamp (2). 2

174

Denotes application of food grade lubricant 800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - NORMALLY CLOSED Dissassembly

1 Supply air to the air fitting (9) to raise the piston (15).

2 Remove the body (1) from the actuator bracket (10) by removing the clamp (2).

3 Remove the air supply to return the system to rest. Apply pressure to the actuator ring (14) to expose and remove the actuator u-clip (13).

4 Remove the stem (7) assembly and the lip seal (8).

5 Supply air to the air fitting (9) and slide the actuator ring (14) off of the piston (15).

6 Remove the air supply to return the system to rest. Remove the air fitting (9) and the air filter (20).

7 Rotate the actuator bracket (10) to expose the hooked end of the actuator wire (18) in the actuator cylinder (19) slot.

8 Pry the hooked end of the actuator wire (18) out of the hole in the actuator bracket (10). Rotate the actuator bracket (10) and remove the actuator wire (18).

Instruction & Operation Manual

800.789.1718

175

9 Remove the actuator bracket (10) from the actuator cylinder (19).

10 Remove the actuator cylinder O-Ring (11) and the stem O-Ring (12) from the actuator bracket (19).

11 Remove the piston (15) and the spring (17) from the actuator cylinder (19).

12 Remove the second stem O-Ring (12) from the actuator cylinder (19).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the piston O-Ring (16) from the piston (15).

14 a. Remove the seat bolt (3) to release the seat washer (5) and the seat seal (6) from the stem (7). b. Remove the seat bolt O-Ring (4) from the seat washer (5).

176

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - DOUBLE ACTING 1.5" - 4" Single Body - Double Acting / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

177

Bill of Materials

Bill of Materials Item No.

Qty

Description

1A 1B 1C 2 3 4 5 6 6 6 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Pneumatic Stem Lip Seal FKM Lip Seal EPDM Lip Seal Buna Air Fitting Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Piston Piston O-ring Actuator Wire Actuator Cylinder

1.5"

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN

SV-SBS150300 SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW300 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-KV150 SV-KV200 SV-KV250 SV-KV300 SV-KV400 SV-KB150 SV-KB200 SV-KB250 SV-KB300 N/A SV-KP150 SV-KP200 SV-KP250 SV-KP300 SV-KP400 SV-SSPR150 SV-SSPR200 SV-SSPR250 SV-SSPR300 SV-SSPR400 SV-LSV150200 SV-LSV250300 SV-LSE150200 SV-LSE250300 SV-LSB150200 SV-LSB250300 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300

See pages 332-334 for optional elastomers 178

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - DOUBLE ACTING Bill of Materials

Bill of Materials Item No.

Qty

Description

1A 1B 1C 2 3 4 5 6 6 6 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1

Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Pneumatic Stem Lip Seal FKM Lip Seal EPDM Lip Seal Buna Air Fitting Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Piston Piston O-ring Actuator Wire Actuator Cylinder

1.5"

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN

SV-SBS150300 SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW300 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-KV150 SV-KV200 SV-KV250 SV-KV300 SV-KV400 SV-KB150 SV-KB200 SV-KB250 SV-KB300 N/A SV-KP150 SV-KP200 SV-KP250 SV-KP300 SV-KP400 SV-SSPR150 SV-SSPR200 SV-SSPR250 SV-SSPR300 SV-SSPR400 SV-LSV150200 SV-LSV250300 SV-LSE150200 SV-LSE250300 SV-LSB150200 SV-LSB250300 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

179

Assembly There are three steps to assembling the 1.5" - 3" single body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

3 4 5 6 6 6 6 7

1 1 1 1 1 1 1 1

Description

1.5"

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Short Pneumatic Stem

2"

SV-SW150 SV-KE150 SV-KV150 SV-KB150 SV-KP150 SV-SSPR150

Part # 2.5"

3"

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-SW300 SV-KE200 SV-KE250 SV-KE300 SV-KV200 SV-KV250 SV-KV300 SV-KB200 SV-KB250 SV-KB300 SV-KP200 SV-KP250 SV-KP300 SV-SSPR200 SV-SSPR250 SV-SSPR300

4" SV-SW300 SV-KE400 SV-KV400 N/A SV-KP400 SV-SSPR400

See pages 332-334 for optional elastomers

2" and 3" seat style and step 1 assembly

1.5" and 2.5" seat style and step 1 assembly

1 a. Place the seat seal (6) onto the face of the stem (7). b. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5). c. Place the seat washer (5) onto the seat seal (6). d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

180

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - DOUBLE ACTING Actuator Assembly Materials Needed Item No.

Qty

Description

9 10 11 12 13 14 15 16 17 18

2 1 1 2 1 1 1 1 1 1

Air Fitting Actuator Bracket Actuator Cylinder O-ring Stem O-ring Acutator U Clip Actuator Ring Actuator Piston Piston O-ring Actuator Wire Actuator Cylinder

1.5"

2"

Part # 2.5"

3"

4"

31095611 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AW250300 SV-AC250300

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (12) into the O-Ring groove at the top of the actuator cylinder (18).2

3 Place the piston O-Ring (16) around the piston (15).2

2

Instruction & Operation Manual

4 Insert the piston (15) into the actuator cylinder (18) with the long end of the piston (15) in first.

5 Insert the second stem O-Ring (12) into the O-Ring groove of the actuator bracket (10).

Denotes application of food grade lubricant

800.789.1718

181

6 Place the actuator cylinder O-Ring (11) onto the actuator bracket (10) in the O-Ring groove2 no small hole.

7 Slide the actuator cylinder (18) onto the actuator bracket (10) until the actuator wire (17) groove is aligned with the slot in the actuator cylinder (18). Rotate the actuator bracket (10) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (18).

10 Supply air to the air fitting (9) in the actuator bracket (10). Place the actuator ring (14) over the piston (15) rod so the concave side faces away from the actuator cylinder (18).

11 Switch the air supply to the air fitting (9) in the actuator cylinder (18) to lower the piston (15).

182

8 Place the hooked end of the actuator wire (17) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (10) until the entire wire (17) is seated in the wire groove. Continue to rotate the actuator bracket (10), with the hooked end of the actuator wire (17) passing the slot in the actuator cylinder (18), ensuring that the actuator wire (17) does not release and unclip.

800.789.1718

9 Insert air fittings (9) into the actuator bracket (10) and the actuator cylinder (18).

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - DOUBLE ACTING Body Assembly Materials Needed Item No.

Qty

1A 1B 1C 2 8 8 8

1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Lower Body "Y" Clamp Lip Seal FKM Lip Seal EPDM Lip Seal Buna

1.5"

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-LBYC150 SV-LBYC200 13MHHM300SN SV-LSV150200 SV-LSE150200 SV-LSB150200

Part # 2.5" SV-LBLC250 SV-LBTC250 SV-LBYC250

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-LBYC300 SV-LBYC400 13MHHM400SN SV-LSV250300 SV-LSE250300 SV-LSB250300

See pages 332-334 for optional elastomers

13 Slide the stem (7) 12 Place the lip seal (8)2 assembly through the lip onto the actuator bracket seal (8)2 and the top of (10) with the seal material the actuator bracket (10) facing away from the so the machined groove actuator bracket (10). is aligned with the slots in the actuator piston (15) rod.

15 Switch the air supply to 14 Insert the actuator u-clip the air fitting (9) in the (13) to secure the stem (7) to the piston (15). actuator bracket (10) to seat the u-clip (13) in the actuator ring (14).

Instruction Video for Assembly

Scan with your smartphone or click to view in your web browser

16 Place the body (1) onto 17 Remove the air supply from the system. the actuator bracket (10) and secure with the clamp (2).

Instruction & Operation Manual

800.789.1718

183

Dissassembly

1 Supply air to the air fitting (9) in the actuator bracket (10) to raise the stem (7).

2 Remove the body (1) from the actuator bracket (10) by removing the clamp (2).

3 Switch the air supply to the air fitting (9) in the actuator cylinder (18) to lower the piston (15). Apply pressure to the actuator ring (14) to expose and remove the actuator u-clip (13).

4 Remove the stem (7) assembly and the lip seal (8).

5 Switch the air supply to the air fitting (9) in the actuator bracket (10) and slide the actuator ring (14) off of the piston (15).

6 Remove the air supply and the air fittings (9).

7 Rotate the actuator bracket (10) to expose the hooked end of the actuator wire (17) in the actuator cylinder (18) slot.

8 Pry the hooked end of the actuator wire (17) out of the hole in the actuator bracket (10). Rotate the actuator bracket (10) and remove the actuator wire (17).

184

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" SINGLE BODY VALVE - DOUBLE ACTING

9 Remove the actuator bracket (10) from the actuator cylinder (18).

10 11. Remove the actuator cylinder O-Ring (11) and the stem O-Ring (12) from the actuator bracket (10).

11 Remove the piston (15) from the actuator cylinder (18).

12 Remove the second stem O-Ring (12) from the actuator cylinder (18).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the piston O-Ring (16) from the piston (15).

14 a. Remove the seat bolt (3) to release the seat washer (5) and the seat seal (6) from the stem (7). b. Remove the seat bolt O-Ring (4) from the seat washer (5).

Instruction & Operation Manual

800.789.1718

185

1.5" - 4" Double Body - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

Rotate lock lever in order to operate the handle

OPEN Rotate the handle counter-clockwise to open the valve

Rotate lock lever in order to operate the handle

186

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - MANUAL Bill of Materials

Bill of Materials Item No.

Qty

1A 1B 2 2 2 3 4 5 6 6 6 6 7 8 9 10A 10B 11 11 11 12 13 14 15 16

1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Body Seal Buna Body Seal EPDM Body Seal FKM Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Stem Gland Long Manual Stem Clamp Upper Body "L" Upper Body "T" Lip Seal Buna Lip Seal EPDM Lip Seal FKM Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

1.5" 2" SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200 SV-BSE150200 SV-BSV150200 SV-SBS SV-SW150 SV-SW200 SV-KE150 SV-KE200 SV-KV150 SV-KV200 SV-KB150 SV-KB200 SV-KP150 SV-KP200 SV-SG150 SV-SG200 SV-SLMR150 SV-SLMR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200 SV-LSE150200 SV-LSV150200 SV-SR150200 SV-H150200

Part # 2.5" SV-LBLC250 SV-LBTC250

3" 4" SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300 SV-BSE250300 SV-BSV250300 SV-SBL SV-OEB150300 SV-SW250 SV-SW300 SV-SW400 SV-KE250 SV-KE300 SV-KE400 SV-KV250 SV-KV300 SV-KV400 SV-KB250 SV-KB300 N/A SV-KP250 SV-KP300 SV-KP400 SV-SG250 SV-SG300 SV-SG400 SV-SLMR250 SV-SLMR300 SV-SLMR400 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300 SV-LSE250300 SV-LSV250300 SV-SR250300 SV-HFG150400 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

187

Bill of Materials

Bill of Materials Item No.

Qty

1A 1B 2 2 2 3 4 5 6 6 6 6 7 8 9 10A 10B 11 11 11 12 13 14 15 16

1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1

Description Lower Body "L" Lower Body "T" Body Seal Buna Body Seal EPDM Body Seal FKM Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM Seat Seal FKM Seat Seal Buna Seat Seal PTFE Stem Gland Long Manual Stem Clamp Upper Body "L" Upper Body "T" Lip Seal Buna Lip Seal EPDM Lip Seal FKM Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

1.5" 2" SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200 SV-BSE150200 SV-BSV150200 SV-SBS SV-SW150 SV-SW200 SV-KE150 SV-KE200 SV-KV150 SV-KV200 SV-KB150 SV-KB200 SV-KP150 SV-KP200 SV-SG150 SV-SG200 SV-SLMR150 SV-SLMR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200 SV-LSE150200 SV-LSV150200 SV-SR150200 SV-H150200

Part # 2.5" SV-LBLC250 SV-LBTC250

3" 4" SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300 SV-BSE250300 SV-BSV250300 SV-SBL SV-OEB150300 SV-SW250 SV-SW300 SV-SW400 SV-KE250 SV-KE300 SV-KE400 SV-KV250 SV-KV300 SV-KV400 SV-KB250 SV-KB300 N/A SV-KP250 SV-KP300 SV-KP400 SV-SG250 SV-SG300 SV-SG400 SV-SLMR250 SV-SLMR300 SV-SLMR400 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300 SV-LSE250300 SV-LSV250300 SV-SR250300 SV-HFG150400 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 188

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - MANUAL Assembly There are two steps to assembling the 1.5" - 4" double body, first the stem is to be assembled followed by the body assembly.

Stem Assembly Materials Needed Item No.

Qty

3 4 5 6 7 8

1 1 1 2 1 1

Description

1.5"

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal Stem Gland Long Manual Stem

2" SV-SBS

Part # 2.5"

3"

4" SV-SBL

SV-OEB150300 SV-SW150 SV-SW200 SV-SW250 SV-SW300 SV-SW400 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-KE400 SV-SG150 SV-SG200 SV-SG250 SV-SG300 SV-SG400 SV-SLMR150 SV-SLMR200 SV-SLMR250 SV-SLMR300 SV-SMPR400

See pages 332-334 for optional elastomers

2" and 3" seat style and step 1 assembly

1.5" and 2.5" seat style and step 1 assembly

1 a. Place the seat seal (6) onto the face of the stem (7). b. Place the gland/seat assembly onto the stem (8). c. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5) and place onto the gland/seat assembly. d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

189

Handle and Body Assembly Materials Needed - Body Item No.

Qty

N/A N/A 1 2 9

1 1 1 1 1

Description Assembled Stem Assembled Handle Lower Body Body Seal Clamp

Part # 1.5" 2" 2.5" 3" 4" See Stem Assembly See Handle Assembly SV-LBLC150 SV-LBLC200 SV-LBLC250 SV-LBLC300 SV-LBLC400 SV-BSE150200 SV-BSE250300 13MHHM300SN 13MHHM400SN

Materials Needed - Handle Item No.

Qty

9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 1

Description Clamp Upper Body Lip Seal Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 1.5" 2" 2.5" 3" 4" 13MHHM300SN 13MHHM400SN SV-UBLC150 SV-UBLC200 SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-LSE150200 SV-LSE250300 SV-SR150200 SV-SR250300 SV-HFG150400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers

2 Insert the stem (8) assembly into the lower body (1).

190

3 Place the body seal (2) and the upper body (10) onto the lower body (1) and fasten with a clamp (9).

4 Slide the lip seal (11) down the stem (8) with the seal material facing the upper body (10).2

800.789.1718

5 Place the rotating stem (12) onto the upper body (10) and secure with a clamp (9).

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - MANUAL

6 Place the fixed gear (13) onto the stem (8) and secure with the set screw.

7 On the handle (14), rotate the latch out of the groove. Thread the handle (14) onto the rotating stem (12) until the bottom edge of the groove in the stem (8) is aligned with the top of the handle (14).

Instruction Video for Assembly

8 Slide the round clip (15) on and over the stem (8) and secure it with the sink bolt (16).

Instruction & Operation Manual

Scan with your smartphone or click to view in your web browser

800.789.1718

191

Dissassembly

1 Remove the sink bolt (16) to slide the round clip (15) off of the handle (14).

2 Thread the handle (14) off of the rotating stem (12).

3 Loosen the set screw of the fixed gear (13) and remove.

4 Release the rotating stem (12) from the upper body (10) by removing the clamp (9).

5 Release the lower body (1) and body seal (2) by removing the clamp (9).

6 Remove the stem (8) assembly from the upper body (10) and set aside.

7 Remove the lip seal (11) from the upper body (10).

8 a. Remove the seat bolt (3) to release the seat washer (5) and gland/ seat assembly from the stem (8).

Instruction Video for Disassembly

b. Remove the seat seals (6) from the stem gland (7) and the seat bolt O-Ring (4) from the seat washer (5).

Scan with your smartphone or click to view in your web browser

192

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY OPEN 1.5" - 4" Double Body - Normally Open / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

193

Bill of Materials

Bill of Materials Description

Item No.

Qty

1A 1B 2

1 1 1

2 2

1 1

Body Seal EPDM Body Seal FKM

3 4 5 6

1 1 1 2

Seat Bolt Seat Bolt O-Ring Seat Washer Seat Seal

6 6 6

2 2 2

7 8 9 10A 10B 11 11

1 1 2 1 1 1

1.5"

Lower Body "L" Lower Body "T" Body Seal

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200

Part # 2.5" SV-LBLC250 SV-LBTC250

SV-BSE150200 SV-BSV150200

SV-SW150 SV-KE150

Seat Seal EPDM Seat Seal FKM Seat Seal PTFE

Stem Gland Long Pneumatic Stem Clamp Upper Body "L" Upper Body "T" Lip Seal

11

1 1

Lip Seal EPDM Lip Seal FKM

12 13 14 15 16 17 18 19 20 21 22 23

1 1 2 1 1 1 1 1 1 1 1 1

Air Filter Actuator Bracket Stem O-Ring Actuator Cylinder O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

SV-KV150 SV-KB150 SV-KP150

SV-SG150 SV-SG200 SV-SLPR150 SV-SLPR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200

SV-LSE150200 SV-LSV150200

4"

SV-BSE250300 SV-BSV250300

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-KE200 SV-KE250

SV-KV200 SV-KB200 SV-KP200

3"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300

SV-KV250 SV-KB250 SV-KP250

SV-SG250 SV-SLPR250

SV-SBL SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SG400 SV-SLPR400

SV-SG300 SV-SLPR300 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300

SV-LSE250300 SV-LSV250300

SV-AF100400 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-AS150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-AS250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300 31095611

See pages 332-334 for optional elastomers 194

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY OPEN Bill of Materials

Bill of Materials Description

Item No.

Qty

1A 1B 2

1 1 1

2 2

1 1

Body Seal EPDM Body Seal FKM

3 4 5 6

1 1 1 2

Seat Bolt Seat Bolt O-Ring Seat Washer Seat Seal

6 6 6

2 2 2

7 8 9 10A 10B 11 11

1 1 2 1 1 1

1.5"

Lower Body "L" Lower Body "T" Body Seal

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200

Part # 2.5" SV-LBLC250 SV-LBTC250

SV-BSE150200 SV-BSV150200

SV-SW150 SV-KE150

Seat Seal EPDM Seat Seal FKM Seat Seal PTFE

Stem Gland Long Pneumatic Stem Clamp Upper Body "L" Upper Body "T" Lip Seal

11

1 1

Lip Seal EPDM Lip Seal FKM

12 13 14 15 16 17 18 19 20 21 22 23

1 1 2 1 1 1 1 1 1 1 1 1

Air Filter Actuator Bracket Stem O-Ring Actuator Cylinder O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

SV-KV150 SV-KB150 SV-KP150

SV-SG150 SV-SG200 SV-SLPR150 SV-SLPR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200

SV-LSE150200 SV-LSV150200

4"

SV-BSE250300 SV-BSV250300

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-KE200 SV-KE250

SV-KV200 SV-KB200 SV-KP200

3"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300

SV-KV250 SV-KB250 SV-KP250

SV-SG250 SV-SLPR250

SV-SBL SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SG400 SV-SLPR400

SV-SG300 SV-SLPR300 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300

SV-LSE250300 SV-LSV250300

SV-AF100400 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-AS150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-AS250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300 31095611

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

195

Assembly There are three steps to assembling the 1.5" - 4" double body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

3 4 5 6

1 1 1 2

7 8 6

1 1 2

7 8

1 1

Description

1.5"

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal

Stem Gland Long Pneumatic Stem Seat Seal PTFE

Stem Gland Long Pneumatic Stem

SV-SW150 SV-KE150

SV-SG150 SV-SLPR150 SV-KP150 SV-SG150 SV-SLPR150

Part # 2.5"

2"

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-KE200 SV-KE250

SV-SG200 SV-SLPR200 SV-KP200 SV-SG200 SV-SLPR200

SV-SG250 SV-SLPR250 SV-KP250 SV-SG250 SV-SLPR250

3"

4" SV-SBL

SV-SW300 SV-KE300

SV-SG300 SV-SLPR300 SV-KP300 SV-SG300 SV-SLPR300

SV-SW400 SV-KE400 SV-SG400 SV-SLPR400 SV-KP400 SV-SG400 SV-SLPR400

See pages 332-334 for optional elastomers

2" and 3" seat style and step 1 assembly

1.5" and 2.5" seat style and step 1 assembly

1 a. Place the seat seal (6) on both faces of the stem gland (7). b. Place gland/seat assembly onto the stem (8). c. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5) and place onto the gland/seat assembly. d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

196

Denotes application of food grade thread lock 800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY OPEN Actuator Assembly Materials Needed Item No.

Qty

Description

12 13 14 15 18 19 20 21 22 23

1 1 2 1 1 1 1 1 1 1

Air Filter Actuator Bracket Stem O-Ring Actuator Cylinder O-Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

1.5"

2"

Part # 2.5"

3"

4"

SV-AF100400 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AS150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AS250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300 31095611

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (14) into the O-Ring groove at the top of the actuator cylinder (22).2

3 Place the piston O-Ring (19) around the piston (20).2

2

Instruction & Operation Manual

4 Insert the piston (20) into the actuator cylinder (22) with the short end of the piston (20) in first.

5 Place the actuator spring (18) into the actuator cylinder (22).

Denotes application of food grade lubricant

800.789.1718

197

6 Insert the second stem O-Ring (14) into the O-Ring groove of the actuator bracket (13).2

7 Place the actuator cylinder O-Ring (15) onto the actuator bracket (13) in the O-Ring groove2 no small hole.

10 Insert the air filter (12) into the actuator bracket (13) and the air fitting (23) into the actuator cylinder (22).

11 Place the actuator ring (17) over the piston (20) rod so the concave side faces away from the actuator cylinder (22).

2

198

8 Slide the actuator cylinder (22) onto the actuator bracket (13) until the actuator wire (21) groove is aligned with the slot in the actuator cylinder (22). Rotate the actuator bracket (13) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (22).

12 Supply air to the system at the air fitting (23) to lower the piston (20).

9 Place the hooked end of the actuator wire (21) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (13) until the entire wire (21) is seated in the wire groove. Continue to rotate the actuator bracket (13), with the hooked end of the actuator wire (21) passing the slot in the actuator cylinder (22), ensuring that the actuator wire (21) will not release and unclip.

13 Place the lip seal (11)2 onto the actuator bracket (13) with the seal material facing away from the actuator bracket (13).

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY OPEN Body Assembly Materials Needed

Item No.

Qty

N/A N/A 1

1 1 1

2

1

9 10 11 16 17

2 1 1 1 1

Description Assembled Stem Assembled Actuator Lower Body

Body Seal

Clamp Upper Body Lip Seal Acutator U Clip Actuator Ring

Part # 1.5" 2" 2.5" 3" 4" See Stem Assembly See Actuator Assembly SV-LBLC150 SV-LBLC200 SV-LBLC250 SV-LBLC300 SV-LBLC400 SV-BSE150200 SV-BSE250300 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-LSE150200 SV-AU150200 SV-AR150200

SV-UBLC250

13MHHM400SN SV-UBLC300 SV-UBLC400 SV-LSE250300 SV-AU250300 SV-AR250300

See pages 332-334 for optional elastomers

14 Place the upper body (10) onto the actuator bracket (13) and secure with a clamp (9).

15 Insert the stem (8) assembly through the upper body (10) and bracket so the machined groove is aligned with the slots in the actuator piston (20) rod.

16 Insert the actuator u-clip (16) to secure the stem (8) to the piston (20).

17 Remove the air supply to seat the u-clip (16) in the actuator ring (17).

Addendum to Stem and Piston Assembly:

Instruction Video for Assembly

Once all steps of the actuator assembly have been completed, follow the numbered steps below for the attachment of the valve stem (8) to the actuator piston (20). 1. Taking an M8x1.25 30mm set screw, place a small amount a Loctite 242 on the threads of the screw opposite the hex socket. 2. Using a 4mm hex driver, thread the set screw into the threaded end of the piston (20) via the center hole in the actuator bracket (13).

Scan with your smartphone or click to view in your web browser

18 Place the body seal (2) into the lower body (1) and fasten to the upper body (10) with a clamp (9).

Instruction & Operation Manual

3. Tighten the set screw until it bottoms out completely. 4. Once step 15 of the Body assembly is reached, thread stem (8) onto the M8x1.25 30mm set screw from step 2. Thread the stem (8) until the machined groove of the stem is aligned with slots in the actuator piston (20) rod. 5. Continue with step 16 of the Body assembly.

800.789.1718

199

Dissassembly

1 Remove the lower body (1) and body seal (2) by releasing the clamp (9).

2 Supply air to the air fitting (23) to lower the piston (20). Apply pressure to the actuator ring (17) to expose the actuator u-clip (16).

3 Remove the actuator u-clip (16).

4 Remove the stem (8) assembly and set aside.

5 Remove the upper body (10) and lip seal (11) by releasing the clamp (9).

6 Remove the air supply and slide the actuator ring (17) off of the piston (20).

7 Remove the air fitting (23) and air filter (12).

8 Rotate the actuator bracket (13) to expose the hooked end of the actuator wire (21) in the actuator cylinder (22) slot.

200

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY OPEN

9 Pry the hooked end of the actuator wire (21) out of the hole in the actuator bracket (13). Rotate the actuator bracket (13) and remove the actuator wire (21).

10 Remove the actuator bracket (13) from the actuator cylinder (22).

11 Remove the actuator cylinder O-Ring (15) and the stem O-Ring (14) from the actuator bracket (13).

12 Remove the spring (18) and the piston (20) from the actuator cylinder (22).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the second stem 14 a. Remove the seat bolt (3) O-Ring (14) from the to release the seat washer actuator cylinder (22), (5) and gland/seat assembly and remove the piston from the stem (8). . O-Ring (19) from the b. Remove the seat seals (6) piston (20). from the stem gland (7) and the seat bolt O-Ring (4) from the seat washer (5).

Instruction & Operation Manual

800.789.1718

201

1.5" - 4" Double Body - Normally Closed / Operation CLOSED

OPEN

202

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY CLOSED Bill of Materials

Bill of Materials Description

Item No.

Qty

1A 1B 2

1 1 1

2 2

1 1

Body Seal EPDM Body Seal FKM

3 4 5 6

1 1 1 2

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM

6 6 6

2 2 2

7 8 9 10A 10B 11 11

1 1 2 1 1 1

11

1 1

12 13 14 15 16 17 18 19 20 21 22 23

1 1 2 1 1 1 1 1 1 1 1 1

1.5"

Lower Body "L" Lower Body "T" Body Seal Buna

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200

Part # 2.5" SV-LBLC250 SV-LBTC250

SV-BSE150200 SV-BSV150200

SV-SW150 SV-KE150

Seat Seal FKM Seat Seal Buna Seat Seal PTFE

Stem Gland Long Pneumatic Stem Clamp Upper Body "L" Upper Body "T" Lip Seal Buna

Lip Seal EPDM Lip Seal FKM

2"

Air Fitting Actuator Bracket Stem O-ring Actuator Cylinder O-ring Actuator U Clip Actuator Ring Piston O-ring Actuator Piston Actuator Spring Actuator Wire Actuator Cylinder Air Filter

SV-KV150 SV-KB150 SV-KP150

SV-SG150 SV-SG200 SV-SLPR150 SV-SLPR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200

SV-LSE150200 SV-LSV150200

4"

SV-BSE250300 SV-BSV250300

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-KE200 SV-KE250

SV-KV200 SV-KB200 SV-KP200

3"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300

SV-KV250 SV-KB250 SV-KP250

SV-SG250 SV-SLPR250

SV-SBL SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SG400 SV-SLPR400

SV-SG300 SV-SLPR300 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300

SV-LSE250300 SV-LSV250300

31095611 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-OPE150200 SV-AP150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-OPE250300 SV-AP250300 SV-AS250300 SV-AW250300

SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

203

Bill of Materials

Bill of Materials Description

Item No.

Qty

1A 1B 2

1 1 1

2 2

1 1

Body Seal EPDM Body Seal FKM

3 4 5 6

1 1 1 2

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM

6 6 6

2 2 2

7 8 9 10A 10B 11 11

1 1 2 1 1 1

11

1 1

12 13 14 15 16 17 18 19 20 21 22 23

1 1 2 1 1 1 1 1 1 1 1 1

1.5"

Lower Body "L" Lower Body "T" Body Seal Buna

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200

Part # 2.5" SV-LBLC250 SV-LBTC250

SV-BSE150200 SV-BSV150200

SV-SW150 SV-KE150

Seat Seal FKM Seat Seal Buna Seat Seal PTFE

Stem Gland Long Pneumatic Stem Clamp Upper Body "L" Upper Body "T" Lip Seal Buna

Lip Seal EPDM Lip Seal FKM

2"

Air Fitting Actuator Bracket Stem O-ring Actuator Cylinder O-ring Actuator U Clip Actuator Ring Piston O-ring Actuator Piston Actuator Spring Actuator Wire Actuator Cylinder Air Filter

SV-KV150 SV-KB150 SV-KP150

SV-SG150 SV-SG200 SV-SLPR150 SV-SLPR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200

SV-LSE150200 SV-LSV150200

4"

SV-BSE250300 SV-BSV250300

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-KE200 SV-KE250

SV-KV200 SV-KB200 SV-KP200

3"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300

SV-KV250 SV-KB250 SV-KP250

SV-SG250 SV-SLPR250

SV-SBL SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SG400 SV-SLPR400

SV-SG300 SV-SLPR300 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300

SV-LSE250300 SV-LSV250300

31095611 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-OPE150200 SV-AP150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-OPE250300 SV-AP250300 SV-AS250300 SV-AW250300

SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 204

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY CLOSED Assembly There are three steps to assembling the 1.5" - 4" double body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed

Description

Item No.

Qty

3 4 5

1 1 1

Seat Bolt Seat Bolt O-ring Seat Washer

6

2

Seat Seal

7 8

1 1

1.5" SV-SW150

Stem Gland Long Pneumatic Stem

SV-KE150

SV-SG150 SV-SLPR150

Part # 2.5"

2"

3"

SV-SBS SV-OEB150300 SV-SW200 SV-SW250

SV-KE200

SV-SG200 SV-SLPR200

SV-KE250

SV-SG250 SV-SLPR250

4" SV-SBL

SV-SW300

SV-KE300

SV-SG300 SV-SLPR300

SV-SW400 SV-KE400 SV-SG400 SV-SLPR400

See pages 332-334 for optional elastomers

1.5" and 2.5" seat style

2" and 3" seat style

1 a. Place the seat seal (6) on both faces of the stem gland (7). b. Place gland/seat assembly onto the stem (8). c. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5) and place onto the gland/seat assembly. d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

205

Actuator Assembly Materials Needed Item No.

Qty

Description

12 13 14 15 16 17 18 19 20 21 22 23

1 1 2 1 1 1 1 1 1 1 1 1

Air Fitting Actuator Bracket Stem O-ring Actuator Cylinder O-ring Actuator U Clip Actuator Ring Piston O-ring Actuator Piston Actuator Spring Actuator Wire Actuator Cylinder Air Filter

1.5"

2"

Part # 2.5"

3"

4"

31095611 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-OPE150200 SV-AP150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-OPE250300 SV-AP250300 SV-AS250300 SV-AW250300

SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (14) into the O-Ring groove at the top of the actuator cylinder (22).2

3 Place the piston O-Ring (18) around the piston (19).2

2

206

4 Place the actuator spring (20) into the actuator cylinder (22).

5

Insert the piston (19) into the actuator cylinder (22) with the long end of the piston (19) in first.

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY CLOSED

6 Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

10 Insert the air fitting (9) into the actuator bracket (10) and the air filter (20) into the actuator cylinder (19).

Instruction & Operation Manual

7 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2 no small hole.

8 Slide the actuator cylinder (24) onto the actuator bracket (15) until the actuator wire (23) groove is aligned with the slot in the actuator cylinder (24). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (24).

9 Place the hooked end of the actuator wire (23) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (23) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (23) passing the slot in the actuator cylinder (15), ensuring that the actuator wire (23) does not release and unclip.

11 Supply air to the system 12 Supply air to the air fitting at the air fitting (9). Place (25) to lower the piston the actuator ring (14) over (22). the piston (15) rod so the concave side faces away from the actuator cylinder (19). Remove the air supply. 2 Denotes application of food grade lubricant

800.789.1718

207

Body Assembly Materials Needed

Item No.

Qty

N/A N/A 1

1 1 1

2

1

9 10 11 16 17

2 1

1 1 1

Description Assembled Stem Assembled Actuator Lower Body

Body Seal

Clamp Upper Body

Lip Seal

Acutator U Clip Actuator Ring

Part # 1.5" 2" 2.5" 3" 4" See Stem Assembly See Actuator Assembly SV-LBLC150 SV-LBLC200 SV-LBLC250 SV-LBLC300 SV-LBLC400 SV-BSE150200 SV-BSE250300 13MHHM300SN SV-UBLC150 SV-UBLC200

SV-LSE150200

SV-UBLC250

SV-AU150200 SV-AR150200

13MHHM400SN SV-UBLC300 SV-UBLC400

SV-LSE250300 SV-AU250300 SV-AR250300

See pages 332-334 for optional elastomers

12 Place the lip seal (11)2 onto the actuator bracket (13) with the seal material facing away from the actuator bracket (13).

13 Place the upper body (10) 14 Insert the stem (8) 15 Insert the actuator u-clip onto the actuator bracket assembly through the (16) to secure the stem (13) and secure with a upper body (10) and (8) to the piston (19). clamp (9). bracket so the machined Supply air to the system groove is aligned with the at the air fitting (12) to slots in the actuator piston seat the u-clip (16) in the (19) rod. actuator ring (17). Addendum to Stem and Piston Assembly:

Instruction Video for Assembly

Once all steps of the actuator assembly have been completed, follow the numbered steps below for the attachment of the valve stem (8) to the actuator piston (20). 1. Taking an M8x1.25 30mm set screw, place a small amount a Loctite 242 on the threads of the screw opposite the hex socket.

Scan with your smartphone or click to view in your web browser

16 Place the body seal (2) into the lower body (1) and fasten to the upper body (10) with a clamp (9). 208

2. Using a 4mm hex driver, thread the set screw into the threaded end of the piston (20) via the center hole in the actuator bracket (13). 3. Tighten the set screw until it bottoms out completely. 4.

Once step 14 of the Body assembly is reached, thread stem (8) onto the M8x1.25 30mm set screw from step 2. Thread the stem (8) until the machined groove of the stem is aligned with slots in the actuator piston (20) rod.

5. Continue with step 15 of the Body assembly.

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - NORMALLY CLOSED Dissassembly

1 Supply air to the air fitting (12) to raise the piston (19).

2 Remove the lower body (1) and body seal (2) by releasing the clamp (9).

3 Remove the air supply to return the system to rest. Apply pressure to the actuator ring (17) to expose and remove the actuator u-clip (16).

4 Remove the stem (8) assembly and set aside.

5 Remove the upper body (10) and lip seal (11) by releasing the clamp (9).

6 Supply air to the air fitting (12) and slide the actuator ring (17) off of the piston (19).

7 Remove the air supply to return the system to rest. Remove the air fitting (12) and air filter (23).

8 Rotate the actuator bracket (13) to expose the hooked end of the actuator wire (21) in the actuator cylinder (22) slot.

Instruction & Operation Manual

800.789.1718

209

9 Pry the hooked end of the actuator wire (21) out of the hole in the actuator bracket (13). Rotate the actuator bracket (13) and remove the actuator wire (21).

10 Remove the actuator bracket (13) from the actuator cylinder (22).

11 Remove the actuator cylinder O-Ring (15) and the stem O-Ring (14) from the actuator bracket (13).

12 Remove the piston (19) and the spring (20) from the actuator cylinder (22).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the second stem 14 a. Remove the seat bolt (3) O-Ring (14) from the to release the seat washer actuator cylinder (22), (5) and gland/seat assembly and remove the piston from the stem (8). . O-Ring (18) from the b. Remove the seat seals (6) piston (19). from the stem gland (7) and the seat bolt O-Ring (4) from the seat washer (5).

210

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - DOUBLE ACTING 1.5" - 4" Double Body - Double Acting / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

211

Bill of Materials

Bill of Materials Description

Item No.

Qty

1A 1B 2

1 1 1

2 2

1 1

Body Seal EPDM Body Seal FKM

3 4 5 6

1 1 1 2

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM

6 6 6

2 2 2

7 8 9 10A 10B 11 11

1 1 2 1 1 1

11

1 1

12 13 14 15 16 17 18 19 20 21

2 1 2 1 1 1 1 1 1 1

1.5"

Lower Body "L" Lower Body "T" Body Seal Buna

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200

Part # 2.5" SV-LBLC250 SV-LBTC250

SV-BSE150200 SV-BSV150200

SV-SBS SV-SW150 SV-KE150

Seat Seal FKM Seat Seal Buna Seat Seal PTFE

Stem Gland Long Pneumatic Stem Clamp Upper Body "L" Upper Body "T" Lip Seal Buna

Lip Seal EPDM Lip Seal FKM

2"

Air Fitting Actuator Bracket Stem O-ring Actuator Cylinder O-ring Actuator U Clip Actuator Ring Piston O-ring Actuator Piston Actuator Wire Actuator Cylinder

SV-KV150 SV-KB150 SV-KP150

SV-SW200 SV-KE200

SV-KV200 SV-KB200 SV-KP200

SV-SG150 SV-SG200 SV-SLPR150 SV-SLPR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200

SV-LSE150200 SV-LSV150200

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300

SV-BSE250300 SV-BSV250300 SV-OEB150300 SV-SW250 SV-KE250

SV-KV250 SV-KB250 SV-KP250

SV-SG250 SV-SLPR250

SV-SBL SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SG400 SV-SLPR400

SV-SG300 SV-SLPR300 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300

SV-LSE250300 SV-LSV250300

31095611 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300

See pages 332-334 for optional elastomers 212

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - DOUBLE ACTING Bill of Materials

Bill of Materials Description

Item No.

Qty

1A 1B 2

1 1 1

2 2

1 1

Body Seal EPDM Body Seal FKM

3 4 5 6

1 1 1 2

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal EPDM

6 6 6

2 2 2

7 8 9 10A 10B 11 11

1 1 2 1 1 1

11

1 1

12 13 14 15 16 17 18 19 20 21

2 1 2 1 1 1 1 1 1 1

1.5"

Lower Body "L" Lower Body "T" Body Seal Buna

SV-LBLC250 SV-LBTC250

SV-BSE150200 SV-BSV150200

SV-SBS SV-SW150 SV-KE150

Seat Seal FKM Seat Seal Buna Seat Seal PTFE

Stem Gland Long Pneumatic Stem Clamp Upper Body "L" Upper Body "T" Lip Seal Buna

Lip Seal EPDM Lip Seal FKM

2"

SV-LBLC150 SV-LBLC200 SV-LBTC150 SV-LBTC200 SV-BSB150200

Part # 2.5"

Air Fitting Actuator Bracket Stem O-ring Actuator Cylinder O-ring Actuator U Clip Actuator Ring Piston O-ring Actuator Piston Actuator Wire Actuator Cylinder

SV-KV150 SV-KB150 SV-KP150

SV-SW200 SV-KE200

SV-KV200 SV-KB200 SV-KP200

SV-SG150 SV-SG200 SV-SLPR150 SV-SLPR200 13MHHM300SN SV-UBLC150 SV-UBLC200 SV-UBTC150 SV-UBTC200 SV-LSB150200

SV-LSE150200 SV-LSV150200

3"

4"

SV-LBLC300 SV-LBLC400 SV-LBTC300 SV-LBTC400 SV-BSB250300

SV-BSE250300 SV-BSV250300 SV-OEB150300 SV-SW250 SV-KE250

SV-KV250 SV-KB250 SV-KP250

SV-SG250 SV-SLPR250

SV-SBL SV-SW300 SV-KE300

SV-KV300 SV-KB300 SV-KP300

SV-SW400 SV-KE400 SV-KV400 N/A SV-KP400 SV-SG400 SV-SLPR400

SV-SG300 SV-SLPR300 13MHHM400SN SV-UBLC250 SV-UBLC300 SV-UBLC400 SV-UBTC250 SV-UBTC300 SV-UBTC400 SV-LSB250300

SV-LSE250300 SV-LSV250300

31095611 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-AU150200 SV-AR150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-AU250300 SV-AR250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

213

Assembly There are three steps to assembling the 1.5" - 4" double body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed

Item No.

Qty

3 4 5 6

1 1 1 2

7

1

8 8

1 1

Description

1.5"

Seat Bolt Seat Bolt O-ring Seat Washer Seat Seal

SV-SW150 SV-KE150

Stem Gland

Long Pneumatic Stem Long Pneumatic Stem

SV-SG150

SV-SLPR150 SV-SLPR150

Part # 2.5"

2"

3"

SV-SBS SV-OEB150300 SV-SW200 SV-SW250 SV-KE200 SV-KE250

SV-SG200

SV-SLPR200 SV-SLPR200

SV-SG250

SV-SLPR250 SV-SLPR250

4" SV-SBL

SV-SW300 SV-KE300

SV-SG300

SV-SLPR300 SV-SLPR300

SV-SW400 SV-KE400 SV-SG400 SV-SLPR400 SV-SLPR400

See pages 332-334 for optional elastomers

1.5" and 2.5" seat style

2" and 3" seat style

1 a. Place the seat seal (6) on both faces of the stem gland (7). b. Place gland/seat assembly onto the stem (8). c. Insert the seat bolt O-Ring (4) into the O-Ring groove of the seat washer (5) and place onto the gland/seat assembly. d. Fasten the components together with the seat bolt (3) and tighten to 25 in-lb.1 1

214

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - DOUBLE ACTING Actuator Assembly Materials Needed Item No.

Qty

Description

12 13 14 15 18 19 20 21

2 1 2 1 1 1 1 1

Air Fitting Actuator Bracket Stem O-ring Actuator Cylinder O-ring Piston O-ring Actuator Piston Actuator Wire Actuator Cylinder

1.5"

2"

Part # 2.5"

3"

4"

31095611 SV-AB150200 SV-OTE150200 SV-OCE150200 SV-OPE150200 SV-AP150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OTE250300 SV-OCE250300 SV-OPE250300 SV-AP250300 SV-AW250300 SV-AC250300

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (14) into the O-Ring groove at the top of the actuator cylinder (21).2

3 Place the piston O-Ring (18) around the piston (19).2

2

Instruction & Operation Manual

4 Insert the piston (19) into the actuator cylinder (21) with the long end of the piston (19) in first.

5

Insert the second stem O-Ring (14) into the O-Ring groove of the actuator bracket (13).2

Denotes application of food grade lubricant

800.789.1718

215

6 Place the actuator cylinder O-Ring (15) onto the actuator bracket (13) in the O-Ring groove2 - no small hole.

7 Slide the actuator cylinder (21) onto the actuator bracket (13) until the actuator wire (20) groove is aligned with the slot in the actuator cylinder (21). Rotate the actuator bracket (13) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (21).

8 Place the hooked end of the actuator wire (20) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (13) until the entire wire (20) is seated in the wire groove. Continue to rotate the actuator bracket (13), with the hooked end of the actuator wire (20) passing the slot in the actuator cylinder (21), ensuring that the actuator wire (20) will not release and unclip.

9 Insert air fittings (12) into the actuator bracket (13) and the actuator cylinder (21).

Addendum to Stem and Piston Assembly:

10 Supply air to the air fitting (12) in the actuator bracket (13). Place the actuator ring (17) over the piston (19) rod so the concave side faces away from the actuator cylinder (21).

Once all steps of the actuator assembly have been completed, follow the numbered steps below for the attachment of the valve stem (8) to the actuator piston (20).

2

Denotes application of food grade lubricant

1. Taking an M8x1.25 30mm set screw, place a small amount a Loctite 242 on the threads of the screw opposite the hex socket. 2. Using a 4mm hex driver, thread the set screw into the threaded end of the piston (20) via the center hole in the actuator bracket (13). 3. Tighten the set screw until it bottoms out completely. 4. Once step 14 of the Body assembly is reached, thread stem (8) onto the M8x1.25 30mm set screw from step 2. Thread the stem (8) until the machined groove of the stem is aligned with slots in the actuator piston (20) rod. 5. Continue with step 16 of the Body assembly.

216

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - DOUBLE ACTING Body Assembly Materials Needed

Item No.

Qty

N/A N/A 1

1 1 1

2

1

9 10

2 1

11

1

16 17

1 1

Description Assembled Stem Assembled Actuator Lower Body

Body Seal

Clamp Upper Body

Lip Seal

Acutator U Clip Actuator Ring

Part # 1.5" 2" 2.5" 3" 4" See Stem Assembly See Actuator Assembly SV-LBLC150 SV-LBLC200 SV-LBLC250 SV-LBLC300 SV-LBLC400 SV-BSE150200 SV-BSE250300 13MHHM300SN SV-UBLC150 SV-UBLC200

SV-LSE150200

SV-UBLC250

SV-AU150200 SV-AR150200

13MHHM400SN SV-UBLC300 SV-UBLC400

SV-LSE250300 SV-AU250300 SV-AR250300

See pages 332-334 for optional elastomers

11 Switch the air supply to the air fitting (12) in the actuator cylinder (21) to lower the piston (19).

12 Place the lip seal (11)2 onto the actuator bracket (13) with the seal material facing away from the actuator bracket (13).

13 Place the upper body (10) 14 Insert the stem (8) assembly through the onto the actuator bracket upper body (10) and (13) and secure with a bracket so the machined clamp (9). groove is aligned with the slots in the actuator piston (19) rod.

Instruction Video for Assembly

15 Insert the actuator u-clip (16) to secure the stem (8) to the piston (19).

Instruction & Operation Manual

16 Switch the air supply to the air fitting (12) in the actuator bracket (13) to seat the u-clip (16) in the actuator ring (17).

17 Place the body seal (2) into the lower body (1) and fasten to the upper body (10) with a clamp (9).

800.789.1718

Scan with your smartphone or click to view in your web browser

217

Dissassembly

1 Supply air to air fitting (12) in the actuator bracket (13) to raise the piston (19).

2 Remove the lower body (1) and body seal (2) by releasing the clamp (9).

3 Switch the air supply to the air fitting (12) in the actuator cylinder (21) to lower the piston (19). Apply pressure to the actuator ring (17) to expose and remove the actuator u-clip (16).

4 Remove the stem (8) assembly and set aside.

5 Remove the upper body (10) and lip seal (11) by releasing the clamp (9).

6 Supply air to the air fitting (12) in the actuator bracket (13) and slide the actuator ring (17) off of the piston (19).

7 Remove the air supply and the air fittings (12).

8 Rotate the actuator bracket (13) to expose the hooked end of the actuator wire (20) in the actuator cylinder (21) slot.

218

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 4" DOUBLE BODY VALVE - DOUBLE ACTING

9 Pry the hooked end of the actuator wire (20) out of the hole in the actuator bracket (13). Rotate the actuator bracket (13) and remove the actuator wire (20).

10 Remove the actuator bracket (13) from the actuator cylinder (21).

11 Remove the actuator cylinder O-Ring (15) and the stem O-Ring (14) from the actuator bracket (13).

12 Remove the piston (19) from the actuator cylinder (21)..

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the second stem O-Ring (14) from the actuator cylinder (21). Remove the piston O-Ring (18) from the piston (19).

Instruction & Operation Manual

14 a. Remove the seat bolt (3) to release the seat washer (5) and gland/seat assembly from the stem (8). b. Remove the seat seals (6) from the stem gland (7) and the seat bolt O-Ring (4) from the seat washer (5).

800.789.1718

219

1.5" - 3" Tank Body - Up to Open - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

Rotate lock lever in order to operate the handle

OPEN Rotate the handle counter-clockwise to open the valve

Rotate lock lever in order to operate the handle

220

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - MANUAL Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Manual Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 1.5"

2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLMT150 SV-SLMT200 SV-SLMT250 SV-SLMT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-SR150200 SV-SR250300 SV-HFG150400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers

Instruction & Operation Manual

800.789.1718

221

Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Manual Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLMT150 SV-SLMT200 SV-SLMT250 SV-SLMT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-SR150200 SV-SR250300 SV-HFG150400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6 1.5"

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 222

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - MANUAL Assembly There are two steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the body assembly.

Stem Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 5

1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Manual Stem for Tank

Part # 1.5"

2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLMT150 SV-SLMT200 SV-SLMT250 SV-SLMT300

See pages 332-334 for optional elastomers

1 a. Place the seat seal (4) onto the face of the stem (5). b. Insert the seat bolt O-Ring (2) into the O-Ring groove of the seat washer (3). c. Place the seat washer (3) onto the seat seal (4). d. Fasten the components together with the seat bolt (1) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

223

Body Assembly Materials Needed Item No.

Qty

6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 4 1 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 1.5" SV-TFO150 SV-TFSV150 SV-TBLC150

2" 2.5" 3" SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-SR150200 SV-SR250300 SV-HFG150400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers

2 Place the flange seat (7) and the body (8) onto the flange (6) and secure with the flange bolts (9).

3 Place the body seal (10) into the body (8).

2

224

4 Place the bottom cover O-Ring (11) into the groove of the bottom cover (12).2

5 Place the bottom cover (12) into the body (8).

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - MANUAL

6 Insert the stem (5) assembly through the flange (6) and the body (8).

7 Place the rotating stem (14) onto the body (8) and secure with the clamp (13).

8 Place the fixed gear (15) onto the stem (5) and secure it with the set screw.

9 On the handle (16), rotate the latch out of the groove. Thread the handle (16) onto the rotating stem (14) until the bottom edge of the groove in the stem (5) is aligned with the top of the handle (16).

Instruction Video for Assembly

10 Slide the round clip (17) on and over the stem (5) and secure it with the sink bolt (18).

Instruction & Operation Manual

Scan with your smartphone or click to view in your web browser

800.789.1718

225

Dissassembly

1 Remove the sink bolt (18) to slide the round clip (17) off of the handle (16).

2 Thread the handle (16) off of the rotating stem (14).

3 Loosen the set screw of the fixed gear (15) and remove.

4 Release the rotating stem (14) from the body (8) by removing the clamp (13).

5 Remove the stem (5) assembly and set aside.

6 Remove the bottom cover (12) and the body seal (10) from the body (8).

7 Remove the bottom cover O-Ring (11) from the bottom cover (12).

8 Remove the flange bolts (9) to release the flange (6) and the flange seat (7) from the body (8).

226

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - MANUAL

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

9

a. Remove the seat bolt (3) to release the seat washer (5) and gland/seat assembly from the stem (8). b. Remove the seat seals (6) from the stem gland (7) and the seat bolt O-Ring (4) from the seat washer (5).

Instruction & Operation Manual

800.789.1718

227

1.5" - 3" Tank Body - Up to Open - Normally Closed / Operation CLOSED

OPEN

228

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611 1.5"

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

229

Bill of Materials

Bill of Materials Item No.

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Description Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

Part # 1.5"

2"

2.5"

3"

SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 230

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED Assembly There are three steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 5

1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (4) onto the face of the stem (5). b. Insert the seat bolt O-Ring (2) into the O-Ring groove of the seat washer (3). c. Place the seat washer (3) onto the seat seal (4). d. Fasten the components together with the seat bolt (1) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock 800.789.1718

231

Actuator Assembly Materials Needed Item No.

Qty

Description

14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 2 1 1 1 1 1 1 1 1

Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

Part # 1.5"

2" 2.5" 3" SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (17) into the O-Ring groove at the top of the actuator cylinder (24).2

3 Place the piston O-Ring (21) around the piston (22).2

2

232

4 Insert the piston (22) into the actuator cylinder (24) with the short end of the piston (22) in first.

5

Place the actuator spring (20) into the actuator cylinder (24).

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED

6 Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

10 Insert the air filter (14) into the actuator bracket (15) and the air fitting (25) into the actuator cylinder (24).

7 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2 no small hole.

11 Place the actuator ring (19) over the piston (22) rod so the concave side faces away from the actuator cylinder (24).

2

Instruction & Operation Manual

8 Slide the actuator cylinder (24) onto the actuator bracket (15) until the actuator wire (23) groove is aligned with the slot in the actuator cylinder (24). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (24).

9 Place the hooked end of the actuator wire (23) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (23) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (23) passing the slot in the actuator cylinder (15), ensuring that the actuator wire (23) does not release and unclip.

12 Supply air to the air fitting (25) to lower the piston (22).

Denotes application of food grade lubricant

800.789.1718

233

Body Assembly Materials Needed Item No.

Qty

Description

6 7 8 9 10 11 12 13

1 1 1 4 1 1 1 1

Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp

Part # 1.5" 2" 2.5" 3" SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN

See pages 332-334 for optional elastomers

13 Place the flange seat (7) and the body (8) onto the flange (6) and secure with the flange bolts (9).

14 Place the bottom cover 15 Place the body seal (10) O-Ring (11) into the groove and the bottom cover (12) of the bottom cover (12).2 into the body (8).

16 Place the actuator onto the body (8) and secure with the clamp (13).

Instruction Video for Assembly

17 Slide the stem (5) assembly up through the body (8) and the actuator bracket (15) so the machined groove is aligned with the slots in the actuator piston (22) rod. 234

18 Insert the actuator u-clip 18 Remove the air supply (18) to secure the stem (5) at the air fitting (25) to the piston (22). to seat the u-clip (18) in the actuator ring (19).

800.789.1718

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY CLOSED Dissassembly

1 Supply air to the air fitting (25) to lower the piston (22).

2 Apply pressure to the actuator ring (19) to expose and remove the actuator u-clip (18).

3 Remove the stem (5) assembly and set aside.

4 Remove the body (8) from the actuator bracket (15) by removing the clamp (13).

5 Remove the bottom cover (12) and the body seal (10).

6 Remove the bottom cover O-Ring (11) from the bottom cover (12).

7 Remove the flange bolts (9) to release the flange (6) and the flange seat (7) from the body (8).

8 Remove the air supply to the air fitting (25) and slide the actuator ring (19) off of the piston (22).

Instruction & Operation Manual

800.789.1718

235

9 Remove the air filter (14) and the air fitting (25).

10 Rotate the actuator 11 Pry the hooked end of the 12 Remove the actuator bracket (15) from the actuator wire (23) out of bracket (15) to expose actuator cylinder (24). the hole in the actuator the hooked end of the Then remove the actuator bracket (15). Rotate the actuator wire (23) in the cylinder O-Ring (16) and actuator bracket (15) and actuator cylinder (24) slot. the stem O-Ring (17) remove the actuator wire from the actuator bracket (23). (15).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the spring (20) and the piston (22) from the actuator cylinder (24). Remove the second stem O-Ring (17) from the actuator cylinder (24).

236

14 Remove the piston O-Ring (21) from the piston (22).

15 a. Remove the seat bolt (1) to release the seat washer (2) and the seat seal (4) from the stem (5). b. Remove the seat bolt O-Ring (2) from the seat washer (3).

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN 1.5" - 3" Tank Body - Up to Open - Normally Open / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

237

Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AS150200 SV-AS250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 SV-AF100400 1.5"

See pages 332-334 for optional elastomers 238

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN Bill of Materials

Bill of Materials Item No.

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Description Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

Part # 1.5"

2"

2.5"

3"

SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AS150200 SV-AS250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

239

Assembly There are three steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 5

1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (4) onto the face of the stem (5). b. Insert the seat bolt O-Ring (2) into the O-Ring groove of the seat washer (3). c. Place the seat washer (3) onto the seat seal (4). d. Fasten the components together with the seat bolt (1) and tighten to 25 in-lb.1 1

240

Denotes application of food grade thread lock 800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN Actuator Assembly Materials Needed Item No.

Qty

Description

14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 2 1 1 1 1 1 1 1 1

Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

Part # 1.5"

2"

2.5"

3"

31095611 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AS250300 SV-AW250300 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (17) into the O-Ring groove at the top of the actuator cylinder (24).2

3 Place the piston O-Ring (21) around the piston (22).2

2

Instruction & Operation Manual

4 Place the actuator spring (22) into the actuator cylinder (24).

5

Insert the piston (20) into the actuator cylinder (24) with the long end of the piston (20) in first.

Denotes application of food grade lubricant

800.789.1718

241

6 Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

10 Insert the air filter (14) into the actuator bracket (15) and the air fitting (25) into the actuator cylinder (24).

7 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2 no small hole.

9 Place the hooked end of the actuator wire (23) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (23) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (23) passing the slot in the actuator cylinder (15), ensuring that the actuator wire (23) does not release and unclip.

11 Supply air to the system at the air fitting (9). Place the actuator ring (14) over the piston (15) rod so the concave side faces away from the actuator cylinder (19). Remove the air supply. 2

242

8 Slide the actuator cylinder (24) onto the actuator bracket (15) until the actuator wire (23) groove is aligned with the slot in the actuator cylinder (24). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (24).

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN Body Assembly Materials Needed Item No.

Qty

Description

6 7 8 9 10 11 12 13

1 1 1 4 1 1 1 1

Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp

Part # 1.5" 2" 2.5" 3" SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC150 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN

See pages 332-334 for optional elastomers

12 Place the flange seat (7) and the body (8) onto the flange (6) and secure with the flange bolts (9).

13 Place the bottom cover O-Ring (11) into the groove of the bottom cover (12).2

14 Place the body seal (10) and the bottom cover (12) into the body (8).

15 Place the actuator onto the body (8) and secure with the clamp (13).

Instruction Video for Assembly

16 Slide the stem (5) assembly up through the body (8) and the actuator bracket (15) so the machined groove is aligned with the slots in the actuator piston (20) rod. Instruction & Operation Manual

17 Insert the actuator u-clip (18) to secure the stem (5) to the piston (20).

18 Supply air to the system at the air fitting (14) to seat the u-clip (18) in the actuator ring (19).

800.789.1718

Scan with your smartphone or click to view in your web browser

243

Dissassembly

1 Apply pressure to the actuator ring (19) to expose and remove the actuator u-clip (18).

2 Remove the stem (5) assembly and set aside.

3 Remove the body (8) from the actuator bracket (15) by removing the clamp (13).

4 Remove the bottom cover (12) and the body seal (10). Remove the bottom cover O-Ring (11) from the bottom cover (12).

5 Remove the flange bolts (9) to release the flange (6) and the flange seat (7) from the body (8).

6 Supply air to the air fitting (14) and slide the actuator ring (19) off of the piston (20).

7 Remove the air supply to return the system to rest. Remove the air fitting (14) and the air filter (25).

8 Rotate the actuator bracket (15) to expose the hooked end of the actuator wire (23) in the actuator cylinder (24) slot.

244

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - NORMALLY OPEN

9 Pry the hooked end of the actuator wire (23) out of the hole in the actuator bracket (15). Rotate the actuator bracket (15) and remove the actuator wire (23).

10 Remove the actuator bracket (15) from the actuator cylinder (24).

11 Remove the actuator cylinder O-Ring (16) and the stem O-Ring (17) from the actuator bracket (15).

12 Remove the piston (20) and the spring (22) from the actuator cylinder (24).

Instruction Video for Disassembly

Scan with your smartphone or click to view in your web browser

13 Remove the second stem O-Ring (17) from the actuator cylinder (24). Remove the piston O-Ring (21) from the piston (20).

Instruction & Operation Manual

14 a. Remove the seat bolt (1) to release the seat washer (3) and the seat seal (4) from the stem (5). b. Remove the seat bolt O-Ring (2) from the seat washer (3).

800.789.1718

245

1.5" - 3" Tank Body - Up to Open - Double Acting / Operation CLOSED

OPEN

246

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 2 1 1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Wire Actuator Cylinder

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBUC150 SV-TBUC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AW150200 SV-AW250300 SV-AC250300 SV-AC150200 1.5"

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

247

Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 2 1 1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Wire Actuator Cylinder

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBUC150 SV-TBUC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AW150200 SV-AW250300 SV-AC250300 SV-AC150200 1.5"

See pages 332-334 for optional elastomers 248

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING Assembly There are three steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 5

1 1 1 1 1

Seat Bolt Seat Bolt O-Ring Seat Washer for Long Tank Stem Seat Seal Long Pneumatic Stem for Tank

Part # 2" 2.5" 3" SV-SBS150300 SV-OEB150300 SV-SWTL150 SV-SWTL200 SV-SWTL250 SV-SWTL300 SV-KE150 SV-KE200 SV-KE250 SV-KE300 SV-SLPT150 SV-SLPT200 SV-SLPT250 SV-SLPT300 1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (4) onto the face of the stem (5). b. Insert the seat bolt O-Ring (2) into the O-Ring groove of the seat washer (3). c. Place the seat washer (3) onto the seat seal (4). d. Fasten the components together with the seat bolt (1) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

249

Actuator Assembly Materials Needed Item No.

Qty

Description

14 15 16 17 18 19 20 21 22 23

2 1 1 2 1 1 1 1 1 1

Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Wire Actuator Cylinder

Part # 1.5"

2"

2.5"

3"

31095611 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AW250300 SV-AC250300

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (17) into the O-Ring groove at the top of the actuator cylinder (23).2

3 Place the piston O-Ring (21) around the piston (20).2

2

250

4 Insert the piston (20) into the actuator cylinder (23) with the long end of the piston (20) in first.

5

Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING

6 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2- no small hole.

10 Supply air to the air fitting (14) in the actuator bracket (15). Place the actuator ring (19) over the piston (20) rod so the concave side faces away from the actuator cylinder (23).

7 Slide the actuator cylinder (23) onto the actuator bracket (15) until the actuator wire (22) groove is aligned with the slot in the actuator cylinder (23). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (23).

9 Insert the air fittings (14) into the actuator bracket (15) and the actuator cylinder (23).

11 Switch the air supply to the air fitting (14) in the actuator cylinder (23) to lower the piston (20).

2

Instruction & Operation Manual

8 Place the hooked end of the actuator wire (22) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (22) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (22) passing the slot in the actuator cylinder (15), ensuring that the actuator wire (22) does not release and unclip.

Denotes application of food grade lubricant

800.789.1718

251

Body Assembly Materials Needed Item No.

Qty

Description

6 7 8 9 10 11 12 13

1 1 1 4 1 1 1 1

Tank Flange, Up to Open Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp

Part # 1.5" 2" 2.5" 3" SV-TFO150 SV-TFO200 SV-TFO250 SV-TFO300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBUC150 SV-TBUC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN

See pages 332-334 for optional elastomers

12 Place the flange seat (7) and the body (8) onto the flange (6) and secure with the flange bolts (9).

13 Place the bottom cover O-Ring (11) into the groove of the bottom cover (12).2

14 Place the body seal (10) and the bottom cover (12) into the body (8).

15 Place the actuator onto the body (8) and secure with the clamp (13).

Instruction Video for Assembly

16 Slide the stem (5) assembly up through the body (8) and the actuator bracket (15) so the machined groove is aligned with the slots in the actuator piston (20) rod. 252

17 Insert the actuator u-clip (18) to secure the stem (5) to the piston (20).

18 Switch the air supply to the air fitting (14) in the actuator bracket (15) to seat the u-clip (18) in the actuator ring (19).

800.789.1718

Scan with your smartphone or click to view in your web browser

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO OPEN - DOUBLE ACTING Dissassembly

1 Supply air to the air fitting (14) in the actuator cylinder (23) to lower the piston (20).

2 Apply pressure to the actuator ring (19) to expose and remove the actuator u-clip (18).

3 Remove the stem (5) assembly and set aside.

4 Remove the body (8) from the actuator bracket (15) by removing the clamp (13).

5 Remove the bottom cover (12) and the body seal (10).

6 Remove the bottom cover O-Ring (11) from the bottom cover (12).

7 Remove the flange bolts (9) to release the flange (6) and the flange seat (7) from the body (8).

8 Switch the air supply to the air fitting (14) in the actuator bracket (15) and slide the actuator ring (19) off of the piston (20).

Instruction & Operation Manual

800.789.1718

253

9 Remove the air supply and the air fittings (14).

10 Rotate the actuator 11 Pry the hooked end of the 12 Remove the actuator bracket (15) from the actuator wire (22) out of bracket (15) to expose actuator cylinder (23). the hole in the actuator the hooked end of the Remove the actuator bracket (15). Rotate the actuator wire (22) in the cylinder O-Ring (16) and actuator bracket (15) and actuator cylinder (23) slot. the stem O-Ring (17) remove the actuator wire from the actuator bracket (22). (15).

Instruction Video for Disassembly

13 Remove the piston (20) from the actuator cylinder (23). Remove the second stem O-Ring (17) from the actuator cylinder (23).

254

14 Remove the piston O-Ring (21) from the piston (20).

15 a. Remove the seat bolt (1) to release the seat washer (3) and the seat seal (4) from the stem (5).

Scan with your smartphone or click to view in your web browser

b. Remove the seat bolt O-Ring (2) from the seat washer (3).

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - MANUAL 1.5" - 3" Tank Body - Up to Close - Manual / Operation CLOSED Rotate the handle clockwise to close the valve

Rotate lock lever in order to operate the handle

OPEN Rotate the handle counter-clockwise to open the valve

Rotate lock lever in order to operate the handle

Instruction & Operation Manual

800.789.1718

255

Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Manual Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 2" 2.5" 3" SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFXV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE200 SV-KE250 SV-KE300 SV-SSMT150 SV-SSMT200 SV-SSMT250 SV-SSMT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-SR150200 SV-SR250300 SV-HFG100400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6 1.5" SV-TFC150 SV-TFXV150 SV-TBLC150

See pages 332-334 for optional elastomers

256

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - MANUAL Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Manual Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

Part # 1.5" SV-TFC150 SV-TFXV150 SV-TBLC150

2" 2.5" 3" SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFXV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE200 SV-KE250 SV-KE300 SV-SSMT150 SV-SSMT200 SV-SSMT250 SV-SSMT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-SR150200 SV-SR250300 SV-HFG100400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

257

Assembly There are two steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the body assembly.

Stem Assembly Materials Needed Item No.

Qty

5 6 7 8 9

1 1 1 1 1

Part # 2" 2.5" 3" Seat Bolt SV-SBS150300 Seat Bolt O-Ring SV-OEB150300 Seat Washer for Short Tank Stem SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 Seat Seal SV-KE200 SV-KE250 SV-KE300 Short Manual Stem for Tank SV-SSMT150 SV-SSMT200 SV-SSMT250 SV-SSMT300 Description

1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (8) onto the face of the stem (9). b. Insert the seat bolt O-Ring (6) into the O-Ring groove of the seat washer (7). c. Place the seat washer (7) onto the seat seal (8). d. Fasten the components together with the seat bolt (5) and tighten to 25 in-lb.1 1

258

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - MANUAL Body Assembly Materials Needed Item No.

Qty

1 2 3 4 10 11 12 13 14 15 16 17 18

1 1 1 4 1 1 1 1 1 1 1 1 1

Part #

Description

1.5" SV-TFC150 SV-TFXV150 SV-TBLC150

2" 2.5" 3" SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFXV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-SR150200 SV-SR250300 SV-HFG100400 SV-H150200 SV-H250300 SV-HRC150300 SV-HM5X6

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Rotating Stem Fixed Gear Handle Round Clip Sink Bolt

See pages 332-334 for optional elastomers

2 Place the flange seat (2) and the body (3) onto the flange (1) and secure with the flange bolts (4).

3 Insert the stem (9) assembly into the body (3).

2

Instruction & Operation Manual

4 Place the body seal (10) into the body (3).

5 Insert the bottom cover O-Ring (11) into the groove of the bottom cover (12).2

Denotes application of food grade lubricant

800.789.1718

259

6 Slide the bottom cover (12) down the stem (9) and into the body (3).

7 Place the rotating stem (14) onto the body (3) and secure with the clamp (13).

8 Place the fixed gear (15) onto the stem (9) and secure with the set screw.

9 On the handle (16), rotate the latch out of the groove. Thread the handle (16) onto the rotating stem (14) until the bottom edge of the groove in the stem (9) is aligned with the top of the handle (16).

Instruction Video for Assembly

10 Slide the round clip (17) on and over the stem (9) and secure it with the sink bolt (18).

260

Scan with your smartphone or click to view in your web browser

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - MANUAL Dissassembly

1 Remove the sink bolt (18) to slide the round clip (17) off of the handle (16).

2 Thread the handle (16) off of the rotating stem (14).

3 Loosen the set screw of the fixed gear (15) and remove.

4 Release the rotating stem (14) from the body (3) by removing the clamp (13).

5 Remove the bottom cover (12) from the body (3) by removing the stem (9) assembly. Separate the bottom cover (12) and the stem (9) assembly.

6 Remove the bottom cover o-ring (11) from the bottom cover (12).

7 Remove the body seal (10) from the body (3).

8 Remove the flange bolts (4) to release the flange (1) and the flange seat (2) from the body (3).

Instruction Video for Disassembly

9 a. Remove the seat bolt (5) to release the seat washer (7) and the seat seal (8) from the stem (9) b. Remove the seat bolt o-ring (6) from the seat washer (7). Instruction & Operation Manual

800.789.1718

Scan with your smartphone or click to view in your web browser

261

1.5" - 3" Tank Body - Up to Close - Normally Closed / Operation CLOSED

OPEN

262

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Bill of Materials

Bill of Materials Item No.

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Pneumatic Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

Part # 1.5"

2"

2.5"

3"

SV-TFC150 SV-TFXV150 SV-TBLC150

SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFXV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE200 SV-KE250 SV-KE300 SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AS150200 SV-AS250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

263

Bill of Materials

Bill of Materials Item No.

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Pneumatic Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

Part # 1.5"

2"

2.5"

3"

SV-TFC150 SV-TFXV150 SV-TBLC150

SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFXV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE200 SV-KE250 SV-KE300 SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AS150200 SV-AS250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 264

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Assembly There are three steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

5 6 7 8 9

1 1 1 1 1

Part # 2" 2.5" 3" Seat Bolt SV-SBS150300 Seat Bolt O-Ring SV-OEB150300 Seat Washer for Short Tank Stem SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 Seat Seal SV-KE200 SV-KE250 SV-KE300 Short Pneumatic Stem for Tank SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 Description

1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (8) onto the face of the stem (9). b. Insert the seat bolt O-Ring (6) into the O-Ring groove of the seat washer (7). c. Place the seat washer (7) onto the seat seal (8). d. Fasten the components together with the seat bolt (5) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

265

Actuator Assembly Materials Needed Item No.

Qty

Description

14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 2 1 1 1 1 1 1 1 1

Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Spring Actuator Wire Actuator Cylinder Air Filter

Part # 1.5"

2"

2.5"

3"

31095611 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AS150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AS250300 SV-AW250300 SV-AC250300 SV-AF100400

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (17) into the O-Ring groove at the top of the actuator cylinder (24).2

3 Place the piston O-Ring (21) around the piston (20).2

2

266

4 Place the actuator spring (22) into the actuator cylinder (24).

5

Insert the piston (20) into the actuator cylinder (24) with the long end of the piston (20) in first.

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED

6 Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

10 Insert the air fitting (14) into the actuator bracket (15) and the air filter (25) into the actuator cylinder (24).

7 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2 no small hole.

9 Place the hooked end of the actuator wire (23) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (23) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (23) passing the slot in the actuator cylinder (24), ensuring that the actuator wire (23) does not release and unclip.

11 Supply air to the system at the air fitting (14). Place the actuator ring (19) over the piston (20) rod so the concave side faces away from the actuator cylinder (24). Remove the air supply.

2

Instruction & Operation Manual

8 Slide the actuator cylinder (24) onto the actuator bracket (15) until the actuator wire (23) groove is aligned with the slot in the actuator cylinder (24). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (24).

Denotes application of food grade lubricant

800.789.1718

267

Body Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 10 11 12 13

1 1 1 4 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp

Part # 2" 2.5" 3" SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFXV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 1.5" SV-TFC150 SV-TFXV150 SV-TBLC150

See pages 332-334 for optional elastomers

12 Place the flange seat (2) and the body (3) onto the flange (1) and secure with the flange bolts (4).

13 Place the body seal (10) into the body (3).

15 Slide the stem (9) 14 Place the bottom cover assembly through the O-Ring (11) into the groove actuator bracket (15) so of the bottom cover (12).2 the machined groove is Slide the bottom cover aligned with the slots in (12) onto the stem (9) the actuator piston (20) assembly. rod.

Instruction Video for Assembly

16 Insert the actuator u-clip (18) to secure the stem (9) to the piston (20).

17 Supply air to the system at the air fitting (14) to seat the u-clip (18) in the actuator ring (19). 2

268

18 Place the body (3) onto the actuator bracket (15) and secure with the clamp (13).

Scan with your smartphone or click to view in your web browser

Denotes application of food grade lubricant 800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY CLOSED Dissassembly

1 Remove the body (3) from the actuator bracket (15) by removing the clamp (13).

2 Apply pressure to the actuator ring (19) to expose and remove the actuator u-clip (18).

3 Remove the stem (9) assembly, body seal (10) and bottom cover (12).

4 Remove the bottom cover O-Ring (11) from the bottom cover (12).

5 Remove the flange bolts (4) to release the flange (1) and the flange seat (2) from the body (3).

6 Supply air to the air fitting (14) and slide the actuator ring (19) off of the piston (20).

7 Remove the air supply to return the system to rest. Remove the air fitting (14) and air filter (25).

8 Rotate the actuator bracket (15) to expose the hooked end of the actuator wire (23) in the actuator cylinder (24) slot.

Instruction & Operation Manual

800.789.1718

269

9 Pry the hooked end of the actuator wire (23) out of the hole in the actuator bracket (15). Rotate the actuator bracket (15) and remove the actuator wire (23).

10 Remove the actuator bracket (15) from the actuator cylinder (24).

11 Remove the actuator cylinder O-Ring (16) and the stem O-Ring (17) from the actuator bracket (15).

12 Remove the piston (20) and the spring (22) from the actuator cylinder (24).

Instruction Video for Disassembly

13 Remove the second stem O-Ring (17) from the actuator cylinder (24).

14 Remove the piston O-Ring (21) from the piston (20).

15 a. Remove the seat bolt (5) to release the seat washer (7) and the seat seal (8) from the stem (9).

Scan with your smartphone or click to view in your web browser

b. Remove the seat bolt O-Ring (6) from the seat washer (7).

270

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN 1.5" - 3" Tank Body - Up to Close - Normally Open / Operation CLOSED

OPEN

Instruction & Operation Manual

800.789.1718

271

Bill of Materials

Bill of Materials Item No.

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Pneumatic Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

Part # 1.5"

2"

2.5"

3"

SV-TFC150 SV-TFSV150 SV-TBLC150

SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE200 SV-KE250 SV-KE300 SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers 272

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Bill of Materials

Bill of Materials Item No.

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Description Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Pneumatic Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

Part # 1.5"

2"

2.5"

3"

SV-TFC150 SV-TFSV150 SV-TBLC150

SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE200 SV-KE250 SV-KE300 SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers See pages 332-334 for repair kits Instruction & Operation Manual

800.789.1718

273

Assembly There are three steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

5 6 7 8 9

1 1 1 1 1

Part # 2" 2.5" 3" Seat Bolt SV-SBS150300 Seat Bolt O-Ring SV-OEB150300 Seat Washer for Short Tank Stem SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 Seat Seal SV-KE200 SV-KE250 SV-KE300 Short Pneumatic Stem for Tank SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 Description

1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (8) onto the face of the stem (9). b. Insert the seat bolt O-Ring (6) into the O-Ring groove of the seat washer (7). c. Place the seat washer (7) onto the seat seal (8). d. Fasten the components together with the seat bolt (5) and tighten to 25 in-lb.1 1

274

Denotes application of food grade thread lock

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Actuator Assembly Materials Needed Item No.

Qty

Description

14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 2 1 1 1 1 1 1 1 1

Air Filter Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Spring Piston O-Ring Actuator Piston Actuator Wire Actuator Cylinder Air Fitting

Part # 1.5"

2" 2.5" 3" SV-AF100400 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AS150200 SV-AS250300 SV-OPE150200 SV-OPE250300 SV-AP150200 SV-AP250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300 31095611

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (17) into the O-Ring groove at the top of the actuator cylinder (24).2

3 Place the piston O-Ring (21) around the piston (20).2

2

Instruction & Operation Manual

4 Insert the piston (22) into the actuator cylinder (24) with the short end of the piston (22) in first.

5

Place the actuator spring (20) into the actuator cylinder (24).

Denotes application of food grade lubricant

800.789.1718

275

6 Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

10 Insert the air filter (14) into the actuator bracket (15) and the air fitting (25) into the actuator cylinder (24).

7 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2 no small hole.

11 Place the actuator ring (19) over the piston (22) rod so the concave side faces away from the actuator cylinder (24).

2

276

8 Slide the actuator cylinder (24) onto the actuator bracket (15) until the actuator wire (23) groove is aligned with the slot in the actuator cylinder (24). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (24).

9 Place the hooked end of the actuator wire (23) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (23) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (23) passing the slot in the actuator cylinder (24), ensuring that the actuator wire (23) does not release and unclip.

12 Supply air to the system at the air fitting (25) to lower the piston (22).

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN Body Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 10 11 12 13

1 1 1 4 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp

Part # 2" 2.5" 3" SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBLC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 1.5" SV-TFC150 SV-TFSV150 SV-TBLC150

See pages 332-334 for optional elastomers

12 Place the flange seat (2) and the body (3) onto the flange (1) and secure with the flange bolts (4).

13 Place the body seal (10) into the body (3).

15 Slide the stem (9) 14 Place the bottom cover assembly through the O-Ring (11) into the groove actuator bracket (15) so of the bottom cover (12).2 the machined groove is Slide the bottom cover aligned with the slots in (12) onto the stem (9) the actuator piston (22) assembly. rod.

Instruction Video for Assembly

16 Insert the actuator u-clip (18) to secure the stem (9) to the piston (20).

17 Remove the air supply at the air fitting (25) to seat the u-clip (18) in the actuator ring (19). 2

Instruction & Operation Manual

18 Place the body (3) onto the actuator bracket (15) and secure with the clamp (13).

Scan with your smartphone or click to view in your web browser

Denotes application of food grade lubricant 800.789.1718

277

Dissassembly

1 Remove the body (3) from the actuator bracket (15) by removing the clamp (13).

2 Supply air to the air fitting (25) to lower the piston (22).

3 Apply pressure to the actuator ring (19) to expose and remove the actuator u-clip (18).

4 Remove the stem (9) assembly, body seal (10) and bottom cover (12).

5 Remove the bottom cover O-Ring (11) from the bottom cover (12).

6 Remove the flange bolts (4) to release the flange (1) and the flange seat (2) from the body (3).

7 Remove the air supply at the air fitting (25) and slide the actuator ring (19) off of the piston (22).

8 Remove the air filter (14) and the air fitting (22).

278

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - NORMALLY OPEN

9 Rotate the actuator 10 Pry the hooked end of the bracket (15) to expose actuator wire (23) out of the hooked end of the the hole in the actuator actuator wire (23) in the bracket (15). Rotate the actuator cylinder (24) slot. actuator bracket (15) and remove the actuator wire (23).

12 Remove the actuator cylinder O-Ring (16) and stem O-Ring (17) from the actuator bracket (15).

11 Remove the actuator bracket (15) from the actuator cylinder (24).

Instruction Video for Disassembly

13 Remove the spring (20) and the piston (22) from the actuator cylinder (24).

Instruction & Operation Manual

14 Remove the second stem O-Ring (17) from the actuator cylinder (24). Remove the piston O-Ring (21) from the piston (22).

15 a. Remove the seat bolt (5) to release the seat washer (7) and the seat seal (8) from the stem (9).

800.789.1718

Scan with your smartphone or click to view in your web browser

b. Remove the seat bolt O-Ring (6) from the seat washer (7).

279

1.5" - 3" Tank Body - Up to Close - Double Acting / Operation CLOSED

OPEN

280

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Pneumatic Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Wire Actuator Cylinder

Part # 1.5" 2" 2.5" 3" SV-TFC150 SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBUC150 SV-TBUC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE150 SV-KE250 SV-KE300 SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300

See pages 332-334 for optional elastomers Instruction & Operation Manual

800.789.1718

281

Bill of Materials

Bill of Materials Item No.

Qty

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Seat Bolt Seat Bolt O-Ring Seat Washer for Short Tank Stem Seat Seal Short Pneumatic Stem for Tank Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Wire Actuator Cylinder

Part # 1.5" 2" 2.5" 3" SV-TFC150 SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBUC150 SV-TBUC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-SBS150300 SV-OEB150300 SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 SV-KE150 SV-KE250 SV-KE300 SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN 31095611 SV-AB150200 SV-AB250300 SV-OCE150200 SV-OCE250300 SV-OTE150200 SV-OTE250300 SV-AU150200 SV-AU250300 SV-AR150200 SV-AR250300 SV-AP150200 SV-AP250300 SV-OPE150200 SV-OPE250300 SV-AW150200 SV-AW250300 SV-AC150200 SV-AC250300

See pages 332-334 for optional elastomers See pages 332-334 for repair kits 282

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Assembly There are three steps to assembling the 1.5" - 3" tank body, first the stem is to be assembled followed by the actuator and body assemblies.

Stem Assembly Materials Needed Item No.

Qty

5 6 7 8 9

1 1 1 1 1

Part # 2" 2.5" 3" Seat Bolt SV-SBS150300 Seat Bolt O-Ring SV-OEB150300 Seat Washer for Short Tank Stem SV-SWTS150 SV-SWTS200 SV-SWTS250 SV-SWTS300 Seat Seal SV-KE150 SV-KE250 SV-KE300 Short Pneumatic Stem for Tank SV-SSPT150 SV-SSPT200 SV-SSPT250 SV-SSPT300 Description

1.5"

See pages 332-334 for optional elastomers

1 a. Place the seat seal (8) onto the face of the stem (9). b. Insert the seat bolt O-Ring (6) into the O-Ring groove of the seat washer (7). c. Place the seat washer (7) onto the seat seal (8). d. Fasten the components together with the seat bolt (5) and tighten to 25 in-lb.1 1

Instruction & Operation Manual

Denotes application of food grade thread lock

800.789.1718

283

Actuator Assembly Materials Needed Item No.

Qty

Description

14 15 16 17 18 19 20 21 22 23

2 1 1 2 1 1 1 1 1 1

Air Fitting Actuator Bracket Actuator Cylinder O-Ring Stem O-Ring Acutator U Clip Actuator Ring Actuator Piston Piston O-Ring Actuator Wire Actuator Cylinder

Part # 1.5"

2"

2.5"

3"

31095611 SV-AB150200 SV-OCE150200 SV-OTE150200 SV-AU150200 SV-AR150200 SV-AP150200 SV-OPE150200 SV-AW150200 SV-AC150200

SV-AB250300 SV-OCE250300 SV-OTE250300 SV-AU250300 SV-AR250300 SV-AP250300 SV-OPE250300 SV-AW250300 SV-AC250300

See pages 332-334 for optional elastomers

2 Insert one stem O-Ring (17) into the O-Ring groove at the top of the actuator cylinder (23).2

3 Place the piston O-Ring (21) around the piston (20).2

2

284

4 Insert the piston (20) into the actuator cylinder (23) with the long end of the piston (20) in first.

5

Insert the second stem O-Ring (17) into the O-Ring groove of the actuator bracket (15).2

Denotes application of food grade lubricant

800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING

6 Place the actuator cylinder O-Ring (16) onto the actuator bracket (15) in the O-Ring groove2 - no small hole.

10 Supply air to the air fitting (14) in the actuator bracket (15). Place the actuator ring (19) over the piston (20) rod so the concave side faces away from the actuator cylinder (23).

7 Slide the actuator cylinder (23) onto the actuator bracket (15) until the actuator wire (22) groove is aligned with the slot in the actuator cylinder (23). Rotate the actuator bracket (15) so the small wire hole in the wire groove is visible through the slot in the actuator cylinder (23).

9 Insert the air fittings (14) into the actuator bracket (15) and the actuator cylinder (23).

11 Switch the air supply to the air fitting (14) in the actuator cylinder (23) to lower the piston (20).

2

Instruction & Operation Manual

8 Place the hooked end of the actuator wire (22) into the small wire hole. Apply pressure to the wire at this point and rotate the actuator bracket (15) until the entire wire (22) is seated in the wire groove. Continue to rotate the actuator bracket (15), with the hooked end of the actuator wire (22) passing the slot in the actuator cylinder (23), ensuring that the actuator wire (22) does not release and unclip.

Denotes application of food grade lubricant

800.789.1718

285

Body Assembly Materials Needed Item No.

Qty

Description

1 2 3 4 10 11 12 13

1 1 1 4 1 1 1 1

Tank Flange, Up to Close Flange Seat Tank Body Tank Flange Bolt Tank Body Seal Tank Bottom Cover O-Ring Tank Flange Bottom Cover Clamp

Part # 1.5" 2" 2.5" 3" SV-TFC150 SV-TFC200 SV-TFC250 SV-TFC300 SV-TFSV150 SV-TFSV200 SV-TFSV250 SV-TFSV300 SV-TBUC150 SV-TBUC200 SV-TBLC250 SV-TBLC300 SV-TFBM12X25 SV-TBSP150 SV-TBSP200 SV-TBSP250 SV-TBSP300 SV-TBCOE150200 SV-TBCOE250300 SV-TFBC150 SV-TFBC200 SV-TFBC250 SV-TFBC300 13MHHM300SN 13MHHM400SN

See pages 332-334 for optional elastomers

12 Place the flange seat (2) and the body (3) onto the flange (1) and secure with the flange bolts (4).

13 Place the body seal (10) into the body (3).

15 Slide the stem (9) 14 Place the bottom cover assembly through the O-Ring (11) into the groove actuator bracket (15) so of the bottom cover (12).2 the machined groove is Slide the bottom cover aligned with the slots in (12) onto the stem (9) the actuator piston (20) assembly. rod.

Instruction Video for Assembly

16 Insert the actuator u-clip (18) to secure the stem (9) to the piston (20).

17 Switch the air supply to the air fitting (14) in the actuator bracket (15) to seat the u-clip (18) in the actuator ring (19). 2

286

18 Place the body (3) onto the actuator bracket (15) and secure with the clamp (13).

Scan with your smartphone or click to view in your web browser

Denotes application of food grade lubricant 800.789.1718

Instruction & Operation Manual

SV-SERIES 1.5" - 3" TANK BODY VALVE / UP TO CLOSE - DOUBLE ACTING Dissassembly

1 Remove the body (3) from the actuator bracket (15) by removing the clamp (13).

2 Supply air to the air fitting (14) in the actuator cylinder (23) to lower the piston (20).

3 Apply pressure to the actuator ring (19) to expose and remove the actuator u-clip (18).

4 Remove the stem (9) assembly, body seal (10) and bottom cover (12).

5 Remove the bottom cover O-Ring (11) from the bottom cover (12).

6 Remove the flange bolts (4) to release the flange (1) and the flange seat (2) from the body (3).

7 Switch the air supply to the air fitting (14) in the actuator bracket (15) and slide the actuator ring (19) off of the piston (20).

8 Remove air supply and the air fittings (14).

Instruction & Operation Manual

800.789.1718

287

9 Rotate the actuator 10 Pry the hooked end of the bracket (15) to expose actuator wire (22) out of the hooked end of the the hole in the actuator actuator wire (22) in the bracket (15). Rotate the actuator cylinder (23) slot. actuator bracket (15) and remove the actuator wire (22).

11 Remove the actuator bracket (15) from the actuator cylinder (23).

12 Remove the actuator cylinder O-Ring (16) and stem O-Ring (17) from the actuator bracket (15).

Instruction Video for Disassembly

13 Remove the piston (20) from the actuator cylinder (23)..

288

14 Remove the second stem O-Ring (17) from the actuator cylinder (23). Remove the piston O-Ring (21) from the piston (20).

15 a. Remove the seat bolt (5) to release the seat washer (7) and the seat seal (8) from the stem (9).

800.789.1718

Scan with your smartphone or click to view in your web browser

b. Remove the seat bolt O-Ring (6) from the seat washer (7).

Instruction & Operation Manual

CT-SERIES CONTROL TOP CT-Series Control Top Specifications CT-Series control tops mount directly to the SV series spring return actuators offering 2-position feedback and control. • • • • •

304 SS Nema 4/4X water proof / dust proof class IP67 enclosure 110VAC and 24VDC solenoid options Mechanical and proximity switching options Temperature rating; 32ºF - 180 ºF Used in normal exterior wash down procedures

Part Number SV-CT1 SV-CT2 SV-CT3 SV-CT4 SV-CT5 SV-CT6 SV-CT7 SV-CT8 SV-CT9 SV-CT10 SV-CT11 SV-CT12 SV-CT13 SV-CT14 SV-CT15 SV-CT16 SV-CT17 SV-CT18 SV-CT19 SV-CT20

Description Micro Switch 24Vdc, Air To Lower Prox Npn Nc 24Vdc, Air To Lower Prox Npn No 24Vdc, Air To Lower Prox Pnp Nc 24Vdc, Air To Lower Prox Pnp No 24Vdc, Air To Lower Micro Switch 24Vdc, Air To Rise Prox Npn Nc 24Vdc, Air To Rise Prox Npn No 24Vdc, Air To Rise Prox Pnp Nc 24Vdc, Air To Rise Prox Pnp No 24Vdc, Air To Rise Micro Switch 110Vac, Air To Lower Prox Npn Nc 110Vac, Air To Lower Prox Npn No 110Vac, Air To Lower Prox Pnp Nc 110Vac, Air To Lower Prox Pnp No 110Vac, Air To Lower Micro Switch 110Vac, Air To Rise Prox Npn Nc 110Vac, Air To Rise Prox Npn No 110Vac, Air To Rise Prox Pnp Nc 110Vac, Air To Rise Prox Pnp No 110Vac, Air To Rise

.1950

4.60

4.09

Instruction & Operation Manual

800.789.1718

289

CT-Series Control Top

290

800.789.1718

Instruction & Operation Manual

CT-SERIES CONTROL TOP Installation, Operation and Adjusting 1. Thread #() detection shaft into the piston shaft at the top of the actuator. a. For 1” valves, assemble the adapter plate to the top of the actuator first. Make sure the o-ring and hole in the adapter plate are above the air port in the top of the actuator. 2. Lower the control top over the detection shaft and secure with #() manifold bolts. Make sure the o-ring and hole in the #(5) manifold are above the air port in the top of the actuator.

For Air to Lower 1. Assemble #(7) air fitting into the manifold port (A) and plug manifold port (B). 2. Apply 80 psi air to the fitting. 3. Use the manual over-ride on the solenoid to raise and lower the detection shaft. Do this with a small flat head screw driver rotating 90 degrees CW and CCW.

For Air to Raise 4. Assemble #(7) air fitting into the manifold ports (A) and (B). 5. Assemble #(7) air fitting into the port at the bottom of the actuator. 6. Cut and assemble a piece of poly air tubing to fit between manifold ports (B) and the port at the bottom of the actuator. 7. Apply 80 psi air to the fitting at manifold port (A). 8. Use the manual over-ride on the solenoid to raise and lower the detection shaft. Do this with a small flat head screw driver rotating 90 degrees CW and CCW.

Switch Adjustment and Wiring 1. The detection shaft head should depress the mechanical switch or locate directly in front of the face of the proximity switch.

COM

NC

BOTTOM L.S. NO

COM

NC

TOP L.S.

2

NO

8 1

SOLENOID

2. Use the manual over-ride to move the detection shaft from switch to switch.

BLACK

BLUE

BLACK

RED

BLACK

9

BLUE

6

RED

4

BLACK

3

1 2 3 4 5 6 7 8

5

7

3. Adjust both switches to the proper location. a. Move the switch horizontally in relation to the detection shaft by loosening #() switch plate bolts and sliding the plate closer or further away from the shaft head b. Move the switch vertically in relation to the detection shaft by loosening #() Limit switch bolts and sliding the switches up or down. c. Tighten all bolts and test the location with the manual over-ride. 4. Feed the cable through the cable gland and assemble the wires to the terminal strip.



5. Tighten the cable gland. 6. Place the #(1) cover over the control top and secure with #(8) cover bolt and o-ring. Instruction & Operation Manual

800.789.1718

291

CM-Series Control Modules

The CM Series Control Module, designed for corrosive process environments, attaches directly to the Dixon Sanitary Divert Valves. This platform offers a full array of communication and switching options as well as discrete integral pneumatic control for spring return actuator operation. Features and Benefits: • The CM Series may be washed down and temporarily submersed with no adverse affects. It is rated NEMA 4, 4x, and 6. It may be used in Div. 2/Zone 2 areas (Nonincendive) or Div.1/Zones 0 & 1 (Intrinsically Safe) hazardous applications • E  nclosure features high strength polycarbonate with excellent corrosion resistance and exceptional temperature stability. • Visual electronic and mechanical position indication confirm valve and switch status for added safety. • S  olid state proximity sensors monitor Open/Closed discrete valve position with precision and reliability. • Integral pneumatic valve is isolated from environmental contamination, offers high tolerance to dirty air and enables rapid valve operation. • S  olenoid options available for 120VAC and 24VDC. Select Piezo option for bus powered Foundation Fieldbus Applications. • S  elf Adjusting triggering system provides consistent Open and Closed indication. No resetting is required. • Manual override enables valve operation without electrically energizing. • D  ual module system seals all position sensing, communication and control electronics in a compact vibration proof package. • N  PT port connections are stainless steel reinforced for long life sealing under high torque stress conditions. • W  ater proof quick connectors, compression fittings or conduit connections are available for convenient, reliable attachment to plant electrical systems.

292

800.789.1718

Instruction & Operation Manual

CM33 CONTROL MODULE CM-33 Control Module Installation and Adjustment

1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one

hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A)

6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

Instruction & Operation Manual

800.789.1718

293

CM-33 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

294

800.789.1718

(3) 1/8" NPT

Instruction & Operation Manual

CM33 CONTROL MODULE CM-33 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

Pneumatic Valve Schematic

Instruction & Operation Manual

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

295

CM-33 Control Module Dual Module SST Switching Sensors SST Switching Sensors (33) • Configuration (2) SST Switching Sensors (2) Wire Terminations (Solenoid) • Output Select either NO or NC Models • Maximum Current Inrush 2.0 Amps Continuous 0.3 Amps • Minimum On Current 2.0 mA • Maximum Leakage Current 0.5 mA • Voltage Range 8 to 125VDC / 24 to 125VAC • Maximum Voltage Drop 7.0 Volts @ 100 mA

Wiring Diagram / Connection Pin Out CM33 Connector Option (S11) PIN 1 2 3 4 5

CM3311S11XX

BTM C BTM NO NOT USED TOP NO TOP C

CM331BS11XX

TOP/BTM C BTM NO TOP NO SOL PWR 2 SOL PWR 1

CM331CS11XX

TOP/BTM C BTM NO TOP NO SOL PWR 2 SOL PWR 1

CM331DS11X

TOP/BTM C BTM NO TOP NO SOL PWR 2 SOL PWR 1

CM33 Connector Option (S16) PIN

CM33 Connector Option (S13) PIN 1 2 3 4

296

CM3311S11XX

TOP NO BTM NO BTM C TOP C

CM33 Connector Option (S15) PIN 1 2 3 4 5

CM331S15XX

BTM C BTM NO NOT USED TOP NO TOP C

CM331BS15XX

CM331CS15XX

CM331DS15XX

TOP/BTM C BTM NO TOP NO SOL PWR 2 SOL PWR 1

TOP/BTM C BTM NO TOP NO SOL PWR 2 SOL PWR 1

TOP/BTM C BTM NO TOP NO SOL PWR 2 SOL PWR 1

800.789.1718

1 2 3 4 5 XX 1 2 3 4

CM3311S16XX

TOP NO BTM NO SOL PWR 1 SOL PWR 2

TOP/BTM C XXXXX NOT USED NOT USED SOL 1 SOL 2

Instruction & Operation Manual

CM44 CONTROL MODULE CM-44 Control Module Installation and Adjustment

1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

Instruction & Operation Manual

800.789.1718

297

CM-44 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

298

800.789.1718

(3) 1/8" NPT

Instruction & Operation Manual

CM44 CONTROL MODULE CM-44 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

Pneumatic Valve Schematic

Instruction & Operation Manual

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

299

CM-44 Control Module Namur Switching Sensors Namur Sensors (44) • Configuration (2) NAMUR Sensors (2) Wire Terminations (Solenoid) • Output Conforms to EN 60947-5-6 • Current Ratings Target On I<1.0 mA Target Off I>3.0 mA • Voltage Range 5 to 25 VDC

Wiring Diagram / Connection Pin Out

CM33 Connector Option (S13)

CM33 Connector Option (S11) PIN 1 2 3 4 5

300

PIN

CM4411S11XX

1 2 3 4

BTM + BTM NOT USED TOP + TOP -

800.789.1718

CM4411AS13XX

TOP + BTM + BTM TOP -

Instruction & Operation Manual

CM44 CONTROL MODULE CM-44 Control Module Intrinsic Safety Hazardous Location Installation CM Control Module models approved for Intrinsically Safe Installations:

CM4411____†*; CM441E02__*; CM441E05__*; CM441E09__* † Any Conduit/Connector option is approved for units with Solenoid Option 11 (no solenoid). * Any Visual Indicator and Valve Size option is approved

INSTALLATION NOTES: Entity Parameters: CM44_____: Ui (Vmax) = 28 Vdc; Ii (Imax) = 120 mA ; Ci = 60 nF; Li = 0.8 mH; Pi = 2.0 W IS Coil (1E): Ui (Vmax) = 28 Vdc; Ii (Imax) = 120 mA ; Ci = 00 nF; Li = 0.0 mH; Pi = 1.0 W 1. Voc or Vt ≤ Ui (Vmax), Isc or It ≤ Ii (Imax), Ca ≥ Ci + Ccable, La ≥ Li + Lcable. 2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where Ingress Protection of IP67 is required. 3. Control equipment connected to barrier must not use or generate more than 250 Vrms or Vdc. 4. Installation should be in accordance with ANSI/ISA RPA12.6.01 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70) or in accordance with the Canadian Electric Code. 5. The configuration of associated apparatus for each sensor wiring pair or solenoid wiring pair must be approved. 6. Associated apparatus manufacturer's installation drawing must be followed when installing this equipment. 7. To maintain intrinsic safety, wiring associated with each sensor or solenoid coil wiring must be run in separate cables or separate shields connected to intrinsically safe (associated apparatus) ground. 8. Conduit Grounding - Upon installation verify electrical continuity between conduit and ground terminal. 9. Resistance between Intrinsic Safe Ground and earth ground must be less than one ohm. 10.

Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the equipment should only be done with a damp cloth.

11. Substitution of components may impair hazardous location safety.

Instruction & Operation Manual

800.789.1718

301

CM-92 Control Module Installation and Adjustment

1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

302

800.789.1718

Instruction & Operation Manual

CM92 CONTROL MODULE CM-92 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

Instruction & Operation Manual

800.789.1718

(3) 1/8" NPT

303

CM-92 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Pneumatic Valve Schematic

304

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

Instruction & Operation Manual

CM92 CONTROL MODULE CM-92 Control Module DeviceNet VCT Switching Sensors DeviceNet VCT Switching Sensors (92) • Configuration (2) Discrete Inputs (Open & Closed) (2) Power Outputs (Solenoids) (1) 4-20 mA Auxiliary Input • Outputs, Maximum Power 4 Watts, Both Outputs Combined • Outputs, Voltage 24 VDC

Wiring Diagram / Connection Pin Out CM92 Connector Option (S11) PIN 1 2 3 4 5

CM9211S11XX

Shield V+ VCAN_H CAN_L

CM921BS11XX

Shield V+ VCAN_H CAN_L

CM921DS11XX

Shield V+ VCAN_H CAN_L

CM92 Connector Option (S16) PIN

CM92 Connector Option (S15) PIN 1 2 3 4 5

Instruction & Operation Manual

CM9211S15XX

Shield V+ VCAN_H CAN_L

CM921BS15XX

CM921DS15XX

Shield V+ VCAN_H CAN_L

Shield V+ VCAN_H CAN_L

800.789.1718

1 2 3 4 5 XX 1 2 3 4

CM9211S16XX

Shield V+ VCAN_H

CAN_L XXXXX NOT USED NOT USED OUT 1 24VDC

305

CM-93 Control Module Installation and Adjustment

1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

306

800.789.1718

Instruction & Operation Manual

CM93 CONTROL MODULE CM-93 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

Instruction & Operation Manual

800.789.1718

(3) 1/8" NPT

307

CM-93 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Pneumatic Valve Schematic

308

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

Instruction & Operation Manual

CM93 CONTROL MODULE CM-93 Control Module Bus Powered Foundation Fieldbus VCT Switching Sensors Bus Powered Foundation Fieldbus VCT (93) • Configuration (2) Discrete Inputs, DI (Open & Closed) (2) Discrete Outputs, DO (Piezo Valves) • Outputs 2mA @ 6.5 VDC each; Current Limited to 2mA (Bus Powered) • Temperature Range -40° to 80°C (40°F to 176°F)

Wiring Diagram / Connection Pin Out

CM93 Connector Option (S13) PIN 1 2 3 4

CM9311S13XX

FB FB + NOT USED NOT USED

CM931AS13XX FB FB + NOT USED NOT USED

CM93 Connector Option (S14) PIN 1 2 3 4 XX 1 2 3 4

Instruction & Operation Manual

CM9311S13XX

FB FB + NOT USED NOT USED XXXXX

SIM JMPR SIM JMPR OUT 1 OUT 1 +

800.789.1718

309

CM-93 Control Module Non-Incendive Field Wiring Apparatus Control models approved as Non-Incendive Field Wiring Apparatus:

CM9311____†*; CM931AS02__*; CM931AS05__*; CM931AS09__*; CM931AS13__*; CM931AS15__* † Any Conduit/Connector option is approved for units with Solenoid Option 11 (no solenoid). * Any Visual Indicator and Valve Size option is approved.

INSTALLATION NOTES: Entity Parameters: CM93_____: Ui = 30 Vdc; Ii = 380 mA ; Ci = 0.0 nF; Li = 0.0 mH; Pi = 5.32W 1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National Electrical Code. 2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where Ingress Protection of IP67 is required. 3. Control equipment must be FM approved to supply power in Class I, Division 2 Areas. 4. Power Limiting Associated Apparatus must satisfy the conditions: Voc or Vt ≤ Vi, Isc or It ≤ Ii, Ca ≥ Ci + Ccable, La ≥ Li + Lcable of the CM93_______ Entity Parameters 5. Manufacturer's associated non-incendive field wiring apparatus installation drawing must be followed when installing this equipment. 6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the equipment should only be done with a damp cloth. 7. Substitution of components may impair hazardous location safety.

310

800.789.1718

Instruction & Operation Manual

CM93 CONTROL MODULE CM-93 Control Module Intrinsic Safety (FISCO) Hazardous Location Installation The FISCO Concept allows the interconnection of intrinsically safe apparatus to associated apparatus not specifically examined in such combination. The criterion for such interconnection is that voltage (Vmax), the current (Imax), and the power (Pi), which intrinsically safe apparatus can receive and remain intrinsically safe, considering faults, must be equal to or greater than the voltage (Uo, Voc, Vt), the current (Io, Isc, It), and the power (Po) which can be provided by the associated apparatus (supply unit). In addition, the maximum unprotected residual capacitance (Ci) and inductance (Li) of each apparatus (other than the terminators) connected to the Fieldbus must be less than or equal to 5nF and 10μH respectively. In each I.S. Fieldbus segment only one active source, normally the associated apparatus, is allowed to provide the necessary power for the Fieldbus system. The allowed voltage (Uo, Voc, Vt) of the associated apparatus used to supply the bus must be limited to the range of 14V d.c. to 24V d.c. All other equipment connected to the bus cable has to be passive, meaning that the apparatus is not allowed to provide energy to the system, except to a leakage current of 50μA for each connected device. Separately powered equipment needs a galvanic isolation to insure that the intrinsically safe Fieldbus circuit remains passive. The cable used to interconnect the devices must comply with the following parameters: Loop resistance R’: 15 - 150 ohm/KM Inductance per unit length L’: 0.4 - 1mH/KM Capacitance per unit length C’: 80 - 200nF/KM C’ = C’ line to line + ½ C’ line to shield, if both lines are floating with respect to shield or C’ = C’ line to line + C’ line to shield, if one line is connected to shield Trunk Length: ≤ 1000 meters Spur Length: ≤ 30 meters Splice Length: ≤ 1 meters FM Approved line terminators must be used on each end of the trunk cable that have the following parameters: R = 90 - 100 ohms C = 0.0 - 2.2μF (See next page for Installation Diagram and Notes)

Instruction & Operation Manual

800.789.1718

311

CM-93 Control Module Intrinsic Safety (FISCO) Hazardous Location Installation Control models approved for Intrinsically Safe (FISCO) installations: CM9311____†*; CM931AS02__*; CM931AS05__*; CM931AS09__*; CM931AS13__*; CM931AS15__* † Any Conduit/Connector option is approved for units with Solenoid Option 11 (no solenoid). * Any Visual Indicator and Valve Size option is approved.

INSTALLATION NOTES: CM93_____ Entity Parameters (FISCO): Ui (Vmax) = 30 Vdc; Ii (Imax) = 380 mA ; Ci = 0.0 nF; Li = 0.0 mH; Pi = 5.32 W 1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National Electrical Code or in accordance with the Canadian Electric Code. 2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where Ingress Protection of IP67 is required. 3. Control equipment must be FM or CSA Approved Associated Apparatus suitable for FISCO. 4. Control equipment connected to FISCO barrier must not use or generate more than 250Vrms or Vdc. 5. Resistance between FISCO Intrinsically Safe Ground and earth ground must be less than 1.0 Ohm. 6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the equipment should only be done with a damp cloth. 7. Substitution of components may impair hazardous location safety. 8. Approval Agency controlled Installation Diagram. No revision to diagram allowed without prior Factory Mutual or Approval Agency authority.

312

800.789.1718

Instruction & Operation Manual

CM94 CONTROL MODULE CM-94 Control Module Installation and Adjustment 1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

Instruction & Operation Manual

800.789.1718

313

CM-94 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

314

800.789.1718

(3) 1/8" NPT

Instruction & Operation Manual

CM94 CONTROL MODULE CM-94 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

Pneumatic Valve Schematic

Instruction & Operation Manual

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

315

CM-94 Control Module Bus Powered Foundation Fieldbus VCT Switching Sensors Externally Powered Foundation Fieldbus VCT (94) • Configuration (2) Discrete Inputs, DI (Open & Closed) (2) Power Outputs, DO (Solenoids) • Outputs 4 Watts @ 24VDC Both Outputs Combined; Current Limited to 200mA (Externally Powered) • Temperature Range -40° to 80°C (40°F to 176°F)

Wiring Diagram / Connection Pin Out

CM94 Connector Option (S13) PIN 1 2 3 4

CM9411S13XX

FB FB + 24VDC IN + 24VDC IN -

CM941BS13XX CM941DS13XX FB FB FB + FB + 24VDC IN + 24VDC IN + 24VDC IN 24VDC IN -

CM94 Connector Option (S14) PIN 1 2 3 4 XX 1 2 3 4

316

CM9411S14XX

FB FB + 24VDC IN + 24VDC IN XXXXX

SIM JMPR SIM JMPR OUT 1 OUT 1 +

800.789.1718

Instruction & Operation Manual

CM95 CONTROL MODULE CM-95 Control Module Installation and Adjustment 1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

Instruction & Operation Manual

800.789.1718

317

CM-95 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

318

800.789.1718

(3) 1/8" NPT

Instruction & Operation Manual

CM95 CONTROL MODULE CM-95 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

Pneumatic Valve Schematic

Instruction & Operation Manual

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

319

CM-95 Control Module Modbus VCT Switching Sensors Modbus VCT (95) • Configuration (2) Discrete Inputs (Open & Closed) (2) Power Outputs (Solenoids) (1) 4-20 mA Auxiliary Input • Outputs 4 Watts @ 24VDC Both Outputs Combined (Current Limited 200mA) • Temperature Range -40° to 80° C (40°F to 176°F)

Wiring Diagram / Connection Pin Out

CM95 Connector Option (S11) PIN 1 2 3 4 5

CM95 Connector Option (S15) PIN 1 2 3 4 5

CM9511S15XX

NOT USED V+ VBUS + BUS -

CM951BS15XX

NOT USED V+ VBUS + BUS -

CM951DS15XX

NOT USED V+ VBUS + BUS -

CM9511S11XX

CM951BS11XX

NOT USED V+ VBUS + BUS -

NOT USED V+ VBUS + BUS -

800.789.1718

NOT USED V+ VBUS + BUS -

CM95 Connector Option (S16) PIN 1 2 3 4 5 XX 1 2 3

4

320

CM951DS11XX

CM9511S16XX

NOT USED V+ VBUS + BUS -

XXXXX NOT USED NOT USED OUT 1 OUT 1 +

Instruction & Operation Manual

CM96 CONTROL MODULE CM-96 Control Module Installation and Adjustment 1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

Instruction & Operation Manual

800.789.1718

321

CM-96 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

322

800.789.1718

(3) 1/8" NPT

Instruction & Operation Manual

CM96 CONTROL MODULE CM-96 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

Pneumatic Valve Schematic

Instruction & Operation Manual

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

323

CM-96 Control Module Modbus VCT Switching Sensors AS-Interface VCT (96) • Configuration • Maximum Current • Outputs, Maximum Power • Outputs, Voltage

(2) Sensor Inputs (2) Auxiliary Inputs (2) Power Outputs (Solenoids) 160mA, Both Outputs Combined (Current Limited to 200mA) 4 Watts, Both Outputs Combined 25 to 30 VDC

Wiring Diagram / Connection Pin Out

CM96 Connector Option (S13) PIN 1 2 3 4

CM9611S13XX

ASI + NOT USE ASI NOT USED

CM961BS13XX

ASI + NOT USE ASI NOT USED

CM961DS13XX

ASI + NOT USE ASI NOT USED

CM96 Connector Option (S14) PIN 1 2 3 4 XX 1 2 3 4

324

CM9611S14XX

ASI + NOT USED ASI NOT USED XXXXX

NOT USED NOT USED OUT 1 OUT 1 +

800.789.1718

Instruction & Operation Manual

CM96 CONTROL MODULE CM-96 Control Module Non-Incendive Field Wiring Apparatus Control models approved as Non-Incendive Field Wiring Apparatus:

PM9611____†*; PM96__S02__‡*; PM96__S05__‡*; PM96__S09__‡*; PM96__S13__‡*; PM96__S15__‡* † Any Conduit/Connector option is approved for units with Pneumatic Valve Option 11 (no solenoid). ‡ Only Pneumatic Valve Option 1B or 1D is approved. * Any Visual Indicator and Valve Size option is approved.

INSTALLATION NOTES: Entity Parameters: PM96_____: Ui = 37 Vdc; Ii = 150 mA ; Ci = 0.0 nF; Li = 0.0 mH; Pi = 3.0 W 1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National Electrical Code. 2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where Ingress Protection of IP67 is required. 3. Control equipment must be FM approved to supply power in Class I, Division 2 Areas. 4. Power Limiting Associated Apparatus must satisfy the conditions: Voc or Vt ≤ Vi, Isc or It ≤ Ii, Ca ≥ Ci + Ccable, La ≥ Li + Lcable of the PM96_______ Entity Parameters 5. Manufacturer's associated non-incendive field wiring apparatus installation drawing must be followed when installing this equipment. 6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the equipment should only be done with a damp cloth. 7. Substitution of components may impair hazardous location safety.

Instruction & Operation Manual

800.789.1718

325

CM-97 Control Module Installation and Adjustment 1. Thread the trigger shaft onto the actuator stem. 2.

Place provided o-ring in groove on the bottom of the mounting coupler and slide over the trigger shaft. Secure adapter to the top of the actuator with the 2 bolts.

3. Remove the cover. 4.

Slide the CM Control Module switch assembly over the trigger shaft via the adapter located on the bottom of the switch assembly. Do not seat the switch assembly onto the adapter. The trigger shaft should now be approximately midway between upper and lower cam stops on the dual module. (See Detail A)

5. While supporting the switch assembly with one hand, place the two trigger cams onto the trigger shaft between the cam stops. (See Detail A) 6.

Fully seat the switch assembly onto the adapter. Secure the switch assembly to the adapter by tightening the set screw located on the bottom of the switch assembly, opposite of the conduit entries.

7.

To set the cam triggers, slide the upper trigger until it touches the upper cam stop and push down the lower trigger until it touches the lower cam stop. Cycle the actuator and the triggers will automatically be set to the proper position. (See Detail B.)

8.

Perform applicable field wiring and replace CM Control Module cover. (Applicable wiring diagrams and connector pin-out guides located on Page XX of this manual.)

326

800.789.1718

Instruction & Operation Manual

CM97 CONTROL MODULE CM-97 Control Module Part Number Key Series CM

Function Sensor Modules

Pneumatic Valve Conduit / Connectors Visual Indicator 11 no pneumatic valve S02(2) ½" NPT R red closed/ green open 33 (2) SST N.O. 1A 3-way Piezo S05(2) M20 G green closed/ switching sensors (use with function red open option 93) 44 (2) NAMUR sensors 1B 3-way 24 VDC S09(2) cable glands (I.S.; EN 60947-5-6) 1.8W (use with function options 92, 94, 95 and 96) Valve Communication 1C 3-way 120 VAC S11 (1) 5-pin mini Terminals (VCT) 7.2 W (use with connector function option 33) 92 DeviceNet VCT 1D 3-way 24 VDC S13(1) 4-pin micro 0.5 W (use with connector function option 97) 93 Foundation 1E 3-way (I.S. 12 VDC S14(2) 4-pin micro Fieldbus VCT (bus (use with function connector powered: I.S.) opton 44) 94 Foundation S15(1) 5-pin micro Fieldbus VCT connector (externally powered) 95 Modbus VCT S16(1) 5-pin micro connector and 96 AS-Interface VCT (1) 4-pin micro 97 AS-Interface VCT connector (with extended addressing)

Stroke -L long

Mounting Kit N none

-S short

L long S short

Technical Specifications Materials of Construction • Housing and Cover: Polycarbonate • Fasteners: Stainless Steel • Triggering Cams: Stainless Steel Banded Polycarbonate • Shaft: Stainless Steel • Valve Manifold: Polysulfone with Stainless Steel Reinforced NPT

Dimensions

3.97

Temperature Range: -40° C to 80° C (-40° F to 176° F) • with solenoid: Maximum Ambient 50º C (120º F) Operating Life: 1 Million Cycles Nonincendive Ratings • NEC/CEC: Classes I and II, All Groups, Div. 2

3.72

Intrinsically Safe Ratings • NEC/CEC: Classes I and II, All Groups, Div. 1 & 2 Enclosure Protection • NEMA: 4, 4X and 6; IP67

S = 4.79, L = 5.79 1.42 2.52

Instruction & Operation Manual

800.789.1718

(3) 1/8" NPT

327

CM-97 Control Module Pneumatic Valve Specifications General Pneumatic Specifications

24VDC

• Configuration: 3-Way, 2-Position, Spring Return • Porting: 1/8” NPT (all pressurized ports) • Rebreather Port: 4-40 size • Operating Pressure: 40 psi to 120 psi (2.6 to 8.0 bar) • Flow Rating: 0.1 Cv (1.4Kv) • Rebreather: Standard on all models; diverts air from exhausting cylinder into actuator spring side, excess air exhausted to the atmosphere. • Valve Cycle Time: o ½” Stroke to open = <1 sec. / to close = < 1 sec. o 1 1/8” Stroke to open = 3.4 sec. / to close = 3.1 sec. • Operating Life: One million cycles

Solenoid Coil Specifications

120 VAC (with burn-out proof coil) • Power: 5.4 Watts • Inrush Current: 0.09 Amps @ 120 VAC • Holding Current: 0.06 Amp @ 120 VAC

• • • •

Power: 1.8 Watts (1B); 0.5 Watts (1D) Current Draw: 0.075 Amp (1B); 0.02 Amps (1D) Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

12 VDC (Intrinsically Safe) • • • •

Power: 0.5 Watts Current Draw: 0.04 Amps Temperature Range: -18° C to 50° C (0° F to 120° F) Filtration Requirements: 40 Microns

Piezo • • • • •

Operating Voltage: Current Draw: Temperature Range : Filtration Requirements: Hazardous Ratings:

Pneumatic Valve Schematic

328

5.5 VDC to 9.0 VDC 2.0mA @ 6.5 VDC -10° C to 60° C (14° F to 140° F) 30 Microns EEx ia IIC T6

Pneumatic Valve Component Locator

800.789.1718

Instruction & Operation Manual

CM97 CONTROL MODULE CM-97 Control Module AS-Interface VCT Switching Sensors AS-Interface VCT (97) with Extended Addressing • Configuration (2) Sensor Inputs (2) Auxiliary Discrete Inputs (1) Power Output (Solenoid) • Maximum Current 100mA • Outputs, Maximum Power 2.4 Watts • Outputs, Voltage 25 to 30 VDC

Wiring Diagram / Connection Pin Out

CM97 Connector Option (S13) PIN 1 2 3 4

CM9711S13XX

ASI + NOT USED ASI NOT USED

CM971BS13XX

ASI + NOT USED ASI NOT USED

CM971DS13XX

ASI + NOT USED ASI NOT USED

CM97 Connector Option (S14) PIN 1 2 3 4 XX 1 2 3 4

Instruction & Operation Manual

CM9711S14XX

ASI + NOT USED ASI NOT USED XXXXX

NOT USED NOT USED OUT 1 OUT 1 +

800.789.1718

329

CM-97 Control Module Non-Incendive Field Wiring Apparatus Control models approved as Non-Incendive Field Wiring Apparatus:

PM9711____†*; PM97__S02__‡*; PM97__S05__‡*; PM97__S09__‡*; PM97__S13__‡*; PM97__S15__‡* † Any Conduit/Connector option is approved for units with Pneumatic Valve Option 11 (no solenoid). ‡ Only Pneumatic Valve Option 1B or 1D is approved. * Any Visual Indicator and Valve Size option is approved.

INSTALLATION NOTES: Entity Parameters: PM97_____: Ui = 37 Vdc;

Ii = 150 mA ;

Ci = 0.0 nF;

Li = 0.0 mH;

Pi = 3.0 W

1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National Electrical Code. 2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where Ingress Protection of IP67 is required. 3. Control equipment must be FM approved to supply power in Class I, Division 2 Areas. 4. Power Limiting Associated Apparatus must satisfy the conditions: Voc or Vt ≤ Vi, Isc or It ≤ Ii, Ca ≥ Ci + Ccable, La ≥ Li + Lcable of the PM97_______ Entity Parameters 5. Manufacturer's associated non-incendive field wiring apparatus installation drawing must be followed when installing this equipment. 6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the equipment should only be done with a damp cloth. 7. Substitution of components may impair hazardous location safety.

330

800.789.1718

Instruction & Operation Manual

MAINTENANCE Scheduled Maintenance

Type Preventative Maintenance Maintenance after Leakage

Product Wetted Seals Replace after 12 months depending upon working conditions

5 years depending upon usage, clean input air and environmental (outside) conditions

Replace

Replace if needed Actuator

Valve Planned Maintenance

Lubrication

Instruction & Operation Manual

Actuator Seals

Regular inspection for leakage

Check actuator connections for air leaks

Regular inspection for correct operation

Check air supply pressure

Keep a record of the valve to determine maintenance intervals

check air lines to insure they have no kinks or leaks

Valve body and stem O-rings

Check threaded connections for proper fit

As per assembly and disassembly instructions

As per assembly and disassembly instructions

800.789.1718

331

Repair Kits SV-Series Single Body Repair Kits 1" Contains: (1) gasket, (1) EPDM stem O-ring, (1) seat seal 1.5" - 3" Contains: (1) lip seal, (1) EPDM seat bolt O-ring, (1) seat seal

Size

Buna

EPDM

FKM

PTFE*

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKSV-B SV-150-RKSV-B SV-200-RKSV-B SV-250-RKSV-B SV-300-RKSV-B SV-400-RKSV-B

SV-100-RKSV-E SV-150-RKSV-E SV-200-RKSV-E SV-250-RKSV-E SV-300-RKSV-E SV-400-RKSV-E

SV-100-RKSV-V SV-150-RKSV-V SV-200-RKSV-V SV-250-RKSV-V SV-300-RKSV-V SV-400-RKSV-V

SV-100-RKSV-P SV-150-RKSV-P SV-200-RKSV-P SV-250-RKSV-P SV-300-RKSV-P SV-400-RKSV-P

*1.5"-3" - Lip Seal is FKM. Other elastomers can be supplied upon request.

SV-Series Double Body Repair Kits 1" Contains: (2) gaskets, (1) EPDM stem O-ring, (2) seat seals 1.5" - 3" Contains: (1) lip seal, (1) EPDM seat bolt O-ring, (2) seat seals

Size

Buna

EPDM

1" SV-100-RKDV-B SV-100-RKDV-E 1.5" SV-150-RKDV-B SV-150-RKDV-E 2" SV-200-RKDV-B SV-200-RKDV-E 2.5" SV-250-RKDV-B SV-250-RKDV-E 3" SV-300-RKDV-B SV-300-RKDV-E 4" SV-400-RKDV-B SV-400-RKDV-E *1.5"-3" - Lip Seal is FKM. Other elastomers can be supplied upon request.

FKM

PTFE*

SV-100-RKDV-V SV-150-RKDV-V SV-200-RKDV-V SV-250-RKDV-V SV-300-RKDV-V SV-400-RKDV-V

SV-100-RKDV-P SV-150-RKDV-P SV-200-RKDV-P SV-250-RKDV-P SV-300-RKDV-P SV-400-RKDV-P

SV-Series Tank Body; Up to Open Repair Kits 1" Contains: (1) gasket, (1) EPDM stem O-ring, (1) seat seal O-ring, (1) FKM flange seal, (1) PTFE body seat 1.5" - 3" Contains: (1) EPDM seat bolt O-ring, (1) FKM flange seal, (1) seat seal, (1) EPDM cover O-ring, (1) PTFE body seat

332

Size

EPDM

FKM

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKT-E SV-150-RKTO-E SV-200-RKTO-E SV-250-RKTO-E SV-300-RKTO-E SV-400-RKTO-E

SV-100-RKT-V SV-150-RKTO-V SV-200-RKTO-V SV-250-RKTO-V SV-300-RKTO-V SV-400-RKTO-V

800.789.1718

Instruction & Operation Manual

REPAIR KITS Repair Kits SV-Series Tank Body; Up to Close Repair Kits 1" Contains: (1) gasket, (1) EPDM O-ring, (1) seat seal O-ring, (1) FKM flange seal, (1) PTFE body seat 1.5" - 3" Contains: (1) EPDM seat bolt O-ring, (1) FKM flange seal, (1) seat seal, (1) EPDM cover O-ring, (1) PTFE body seat

Size

EPDM

FKM

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKT-E SV-150-RKTC-E SV-200-RKTC-E SV-250-RKTC-E SV-300-RKTC-E SV-400-RKTC-E

SV-100-RKT-V SV-150-RKTC-V SV-200-RKTC-V SV-250-RKTC-V SV-300-RKTC-V SV-400-RKTC-V

SV-Series Actuator Repair Kits 1" Contains: (1) EPDM cover O-ring, (3) EPDM stem O-rings, (1) EPDM piston O-ring, (1) filter 1.5" - 3" Contains: (2) EPDM stem O-rings, (1) EPDM bracket O-ring, (1) EPDM piston O-ring, (1) filter

Size

Kit

1" 1.5"-2" 2.5"-4"

SV-100-RKA-E SV-150200-RKA-E SV-250300-RKA-E

SV-Series Single Body Complete Repair Kits Contains: (1) valve repair kit, (1) actuator repair kit

Size

Buna

EPDM

FKM

PTFE*

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKSB-B SV-150-RKSB-B SV-200-RKSB-B SV-250-RKSB-B SV-300-RKSB-B SV-400-RKSB-B

SV-100-RKSB-E SV-150-RKSB-E SV-200-RKSB-E SV-250-RKSB-E SV-300-RKSB-E SV-400-RKSB-E

SV-100-RKSB-V SV-150-RKSB-V SV-200-RKSB-V SV-250-RKSB-V SV-300-RKSB-V SV-400-RKSB-V

SV-100-RKSB-P SV-150-RKSB-P SV-200-RKSB-P SV-250-RKSB-P SV-300-RKSB-P SV-400-RKSB-P

*1.5"-3" - Lip Seal is FKM. Other elastomers can be supplied upon request.

Instruction & Operation Manual

800.789.1718

333

Complete Repair Kits SV-Series Double Body Complete Repair Kits Contains: (1) valve repair kit, (1) actuator repair kit

Size

Buna

EPDM

FKM

PTFE*

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKDB-B SV-150-RKDB-B SV-200-RKDB-B SV-250-RKDB-B SV-300-RKDB-B SV-400-RKDB-B

SV-100-RKDB-E SV-150-RKDB-E SV-200-RKDB-E SV-250-RKDB-E SV-300-RKDB-E SV-400-RKDB-E

SV-100-RKDB-V SV-150-RKDB-V SV-200-RKDB-V SV-250-RKDB-V SV-300-RKDB-V SV-400-RKDB-V

SV-100-RKDB-P SV-150-RKDB-P SV-200-RKDB-P SV-250-RKDB-P SV-300-RKDB-P SV-400-RKDB-P

*1.5"-3" - Lip Seal is FKM. Other elastomers can be supplied upon request.

SV-Series Tank Body; Up to Open Complete Repair Kits Contains: (1) valve repair kit, (1) actuator repair kit

Size

EPDM

FKM

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKTB-E SV-150-RKTOB-E SV-200-RKTOB-E SV-250-RKTOB-E SV-300-RKTOB-E SV-400-RKTOB-E

SV-100-RKTB-V SV-150-RKTOB-V SV-200-RKTOB-V SV-250-RKTOB-V SV-300-RKTOB-V SV-400-RKTOB-V

SV-Series Tank Body; Up to Close Complete Repair Kits Contains: (1) valve repair kit, (1) actuator repair kit

334

Size

EPDM

FKM

1" 1.5" 2" 2.5" 3" 4"

SV-100-RKTB-E SV-150-RKTCB-E SV-200-RKTCB-E SV-250-RKTCB-E SV-300-RKTCB-E SV-400-RKTCB-E

SV-100-RKTB-V SV-150-RKTCB-V SV-200-RKTCB-V SV-250-RKTCB-V SV-300-RKTCB-V SV-400-RKTCB-V

800.789.1718

Instruction & Operation Manual

TECHNICAL Holding Pressure (PSI) Product Pressure

Air

Spring to Raise

Spring to Lower

Plant Air

Spring Force

Double Acting Plant Air

Spring Force

Product Pressure

Plant Air

Plant Air

Product Pressure

Product Pressure

Product Pressure Dwg. 1

Product Pressure

Dwg. 2

Dwg. 3

Product Pressure

Dwg. 4

Dwg. 5

Dwg. 6

Illustration of seating surface, product pressure direction, air pressure location and direction of spring force. Drawing 1

Drawing 2

Drawing 3

Drawing 4

Drawing 5

Drawing 6

Plant Air Supply (PSI)

NA

Seating Surface

Upper

Lower

Upper

Lower

Upper

Lower

Actuator Function

B

B

C

C

D

D

1" 1-1/2" 2" 2-1/2" 3" 4"

80

120

80

120

NA

80

120

80

120

Elastomer

100

100

100

100

100

100

130

130

130

130

PTFE

95

95

95

95

95

95

125

125

125

125

Elastomer

75

75

100

75

75

100

115

115

115

115

PTFE

65

65

90

65

65

90

110

110

110

110

Elastomer

75

68

83

75

75

70

115

115

115

115

PTFE

65

58

73

65

65

60

110

110

110

120

Elastomer

60

55

68

55

55

50

125

125

125

125

PTFE

50

45

58

45

45

45

120

120

120

120

Elastomer

60

55

68

55

55

50

125

125

125

125

PTFE

50

45

58

45

45

45

120

120

120

120

Elastomer

60

55

68

55

55

50

110

110

110

110

PTFE

50

45

58

45

45

45

100

100

100

100

Actuator function codes: B - spring to raise C - spring to lower D - double acting (air to air)

Instruction & Operation Manual

800.789.1718

335

Pressure Drop Flow Paths

B

C

A

B A

A Open

B

B Open

Closed

C

A

Closed

L-Body

T-Body

1" = Red, 1½" = Blue, 2" = Black, 2½" = Green, 3" = Purple, 4" = Orange

D

C

C

B

B

C

A

A

A Open

Closed

C

D

336

A

A Open

Closed

D

B

B

B

B

A Open

C

A

B Open

C

C

D

Closed

C

E

D

E

D

B

A

C

A

C

A

B Open

Closed

800.789.1718

B Closed

Instruction & Operation Manual

Open A Open

Open B Open

Closed A Closed

Closed B Closed

TECHNICAL

Pressure Drop Flow Paths

C

D

C

C

C B

B B

A

A Open A Open

D

A

B

Closed

B

B

C

Closed

C B B

D D

A

B A

A Open A Open

L/T-Body

C

C

B

Closed B

F-Body

D

A

C

C

D C

A

B Open B Open

AClosed

D

C C

A

C

D

B

Closed A Closed L/L-Body

C

E

D

E

D

C B

E A

D C

E A

D C

B

A

C

A

B

C

A B Open Open Closed Closed A B T/L-Body T/T-Body A B Open Open Closed Closed 1" = Red, 1½" = Blue, 2" = Black, 2½" = Green, 3" = Purple, 4" = Orange

Instruction & Operation Manual

800.789.1718

337

Valve Troubleshooting Dixon sanitary SV-Series seat valves are engineered and manufactured to meet 3A sanitary standards. Occasional issues may arise during the valves lifecycle. The following chart was developed to determine a possible cause and offer a suggested action. Any additional questions or comments you have that are not covered by this chart can be directed to Dixon Sanitary Problem

Possible Cause

Suggested Action

Plant supply air not at specified operating pressure

Set plant supply air properly as specified in the Dixon Sanitary Engineering Products Catalog

An obstruction at the sealing surface

Inspect valve and remove any possible obstruction or blockage

Valve is not opening or closing completely

Abrassive product running through Contact Dixon Sanitary (800) 789-1718 the valve Rapid seal wear

Valve is leaking between the the valve bodies. (Double body only)

Internal product leakage

Valve is leaking at valve port

External product leakage

Large pressure surges as produced by water hammer

Correct system by eliminating any sudden starts or stops

Operating temperatures above what is reccomended for the seat material

Contact Dixon Sanitary (800) 789-1718

Valve body seal ring damaged or worn

Replace damaged or worn seal ring

Valve body clamp is loose

Tighten clamp

Valve stem is loose

Tighten stem

Actuator loose at adapter

Contact Dixon Sanitary (800) 789-1718

Worn seat bolt O-ring

Replace O-ring

Loose connection at the port (Clamp ends only)

Tighten clamp

Missing or worn union gasket (Clamp ends only)

Install missing union gasket or replace worn gasket

Worn tank body flange gasket (Tank bodies only)

Replace flange gasket

Excessive product pressure

Lower the product pressure as not to exceed specified holding pressure listed in Dixon Sanitary Engineered Products Catalog

Material escaping past seating surface Increase plant supply air to correct Supply air pressure below specified pressure as specified in Dixon Sanitary Engineering Products air pressure Catalog Control Top is not signaling an open or closed postion. (CT series only) Valve is not actuating when control top is energized. (CT series only)

Switches may be out of alignment due to excessive vibration

Contact Dixon Sanitary for information on proper alignment (800) 789-1718

Wrong voltage to the control top

Confirm the input voltage correctly corresponds to the voltage of the control top Contact Dixon Sanitary (800) 789-1718

Any other issue

338

800.789.1718

Instruction & Operation Manual

Limited Warranty Dixon Sanitary, a division of Dixon Valve and Coupling Company, (herein called Dixon Sanitary) warrants the products described herein, and manufactured by Dixon Sanitary to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon Sanitary under normal use and service. It's sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon Sanitary’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon Sanitary within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured exclusively for Dixon Sanitary, the warranty of such items being limited to the actual warranty extended to Dixon Sanitary by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by others than Dixon Sanitary; and (d) to normal maintenance services and the replacement of service items (such as gaskets and seats) made in connection with such services. To the extent permitted by State law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon Sanitary for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the fullest extent allowable by applicable State law. OTHER THAN THE OBLIGATION OF DIXON SANITARY SET FORTH HEREIN, DIXON SANITARY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ANY OTHER OBLIGATION OR LIABILITY. THE FOREGOING CONSTITUTES DIXON SANITARY SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT. Some products and sizes may be discontinued when stock is depleted, or may require a minimum quantity for ordering. NOTE: Reasonable care has been taken in preparing this catalog. Dixon Sanitary, a division of Dixon Valve & Coupling Company, reserves the right to make corrections and any dimensional changes.

Instruction & Operation Manual

800.789.1718

339

Through its divisions and affiliated companies, Dixon is recognized as the premier manufacturer and supplier of hose fittings and accessories spanning a wide range of industrial uses. Dixon’s reach includes products for food, dairy processing, beverage and brewery, mobile tankers, mining, construction, chemical processing, petroleum, oilfields, refining, nuclear and manufacturing.

Dixon Sanitary N25 W23040 Paul Road • Pewaukee, WI 53072 Customer Service: 800.789.1718 Fax: 800.789.4046 bradfordfittings.com

® 2013 DVCC

Printed in the USA

DS_IOmanual_SVSERIES1113-onlineonly