TEAMCENTER For Piece-Part Manufacturing
Industry Challenges
Running a CNC Shop is hard. As a machine shop manager, you will need to decide: » Where and how are our CAM files, post-processors and NC programs to be managed? » Where and how should our machining tools and fixtures be managed? » How will we ensure that the right NC programs are transferred to the CNC machines? » How will we ensure that we deliver the right work instructions to the shop floor (drawings, 3D models, tool sheets, operation sheets, etc.)? » How will our CAM models be linked to their CAD parent models? How can design changes be easily passed to manufacturing? » How can we collect data from machines to identify downtime causes, support preventative maintenance, and calculate Overall Equipment Effectiveness (OEE)? » How can we optimize production execution and support continuous process improvement? Every shop is different, so the importance of each of these questions will vary on a case-by-case basis. To address these challenges and help answer these questions, Siemens and Engineering have partnered to provide unparalleled solutions for piece-part manufacturers. © Engineering USA 2018
Teamcenter Part Planner
Teamcenter Part Planner enables a single source for managing manufacturing data elements and allows you to define the Manufacturing Process Plan. Part Planner can be leveraged to store, search and access product and process information in order to re-use, edit or review. Teamcenter Part Planner allows engineers to use graphical tools to arrange a sequence of operations into a manufacturing process plan: » Compile time, cost and other attributes for a plan report » Assign and associate standard resources, manufacturing specifications and plant information to each operation step » Create and classify process, operation and plan templates for re-use » Use 3D visualization to check operation setups » Automatically integrate processes, such as CAM operations, into the manufacturing plan » Work from one source of managed information so every member of your team uses the same data
The Part Planner application ensures that all the source data (CAM, fixtures, CMM, etc.) is managed in a single location under revision control for easy access and retrieval: » Assign, route and track progress on planning tasks, such as NC programming » Work collaboratively by linking data created by others to the manufacturing process » Review and comment on product, process and resource content » Ensure that standard process and resource data is upto-date
data, including CNC programs, drawings, 3D models & other data stored in Teamcenter » Upload new or edited data to Teamcenter under full access and revision control » Transfer NC programs directly to and from CNC machines for part production execution » A paperless solution for shop floor » Fewer production errors and lower product rejection rate » Configurable options to support customer business processes
Manufacturing Resource Library (MRL)
CAM Data Management
Manufacturing Resource Library (MRL) allows you to centralize the plant’s machining tools and resources in one location, to be used during CAM programming and within manufacturing process planning. This allows for: » Access to full classification database » Access to extensive Tool Library content » Import data from Tool Vendor Catalog » Directly accessible from NX CAM
Shop Floor Connect for Teamcenter (SFC)
Shop Floor Connect for Teamcenter is the scalable Siemens DNC and EWI solution that allows you to synchronize manufacturing planning and shop floor resources with the ese features and capabilities: » User-friendly, web-based interface » Teamcenter/CAM data management » Easy access to current and released manufacturing
Having a central repository of CAM data allows for full lifecycle control and definition of piece-part manufacturing operations content, from prove-outs/prototypes to manufacturing revision changes of CAM engineering files that support shop floor execution such as: » CAM project files » Post-process data/G-Code » CAM work instructions » Control of revisions and statuses » Release and Change Management from engineering design
Shop Floor Integrate (SFI)
Shop Floor Integrate extends the capability of MRL by providing physical tooling management. SFI allows for tooling personnel to effectively manage and build physical tool assemblies based on released virtual tooling from MRL. Tool managers can also
Source: Siemens Teamcenter Part Planner © Engineering USA 2018
execute tool balancing to ensure they have the right tools to complete the job. Capabilities include: » Tool Room EWI of MRL tool assembly sheets » Manage physical locations of tools and components » Integration to pre-setters » Manage actual tool pre-set data and transfer to NC machines
SIMATIC IT UADM
Unified Architecture Discrete Manufacturing is an MES product that can fully support the piece-part productio n process, providing better control and visibility on the shop floor by providing: » Integration to ERP and MRO systems » Order management and execution » Electronic Work Instructions » Shop Floor Connect integration » Teamcenter Part Planner integration » As-built tracking » Non-conformance and defect management
MindSphere Cloud for Industry 4.0
Siemens MindSphere is a comprehensive data hosting platform that allows companies to connect devices and assets from the production floor, securely collect and store operational data from these industrial assets to the MindSphere cloud, then transform data into knowledge with data analytics capabilities, tools for developers, applications and services. Available for download on smartphones and tablets, Engineering's Light Line
Source: Manufacturing Resource Library (MRL)
© Engineering USA 2018
Monitoring System (LLMS) MindApp for MindSphere allows customers to visualize exposed Industry 4.0 IoT data directly from MindSphere. LLMS is is a production asset monitoring application which provides the following features: » Real-time shop floor asset data collection » KPI and OEE calculation » Big Data visualization » Multi-data sourcing » Customizable reporting and analytics dashboards » Access app anytime/where on smartphone or tablet » Authorized user access control and security » Compatibility with OPC, PLC and other Industrial Internet of Things (IIoT) technologies In total, Engineering offers several integrated solutions, ranging from the planning to the execution stages of the production process. The potential for these solutions to be utilized in parallel with Teamcenter can provide several beneficial elements, promoting continuous production excellence: » Interconnected machine shop » Centralized data management within Teamcenter » CAM and engineering data delivered seamlessly and digitally to the shop floor » Link latest information, including data for parts, processes, resources and tools » Promote more efficient production rates and reduce rejection rates » Intelligent and well-connected production floor
Source: Light Line Monitoring System (LLMS) MindApp
Source: SIMATIC IT Unified Architecture Discrete Manufacturing (UADM)
Engineering-Siemens Synergy
Engineering Digital Industry is a niche partner of Siemens, specializing in their manufacturing software, including Teamcenter for Manufacturing, Tecnomatix, SIMATIC IT and SINUMERIK Integrate for Production. As a certified reseller, solution provider and system integrator with Siemens across several business units and solution offerings, Engineering is the only Siemens partner in the world with the industry expertise, technical skill sets and vision to deliver integrated solutions across these different offerings. Welcome to Industry 4.0!
ENGINEERING DIGITAL INDUSTRY We deliver the power of the Digital Thread for Industry 4.0. Leveraging our unique experience implementing and integrating the entire spectrum of digital tools, our team facilitates the adoption, implementation, integration and transformation journey for manufacturers across all industries worldwide. Engineering USA, formerly Hyla Soft Inc., is the North American business division of Digital Industry.
CONTACT Engineering USA 55 W. Monroe Street Suite 2575 Chicago, IL 60603 +1 630.625.0045
[email protected] ENGUSA.COM
