Transportation Products

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Transportation Products

Butterfly Valves • Hopper Tees • Actuators • Accessories

A Name You’ve Trusted for Years. . .

Resilient Seated Butterfly Valves 400 & 480 Series 1 Piece Body Design This economical, resilient seat valve is available in a wide variety of high quality materials including FDA approved blends and components for High Abrasion applications. Components precision machined to tight tolerances, the 400 Series delivers long service life, ease of operation and maintenance, and reduced cost.

390 & 380 Series Split Body Design 1 Piece disc/stem inherently protects against particle entrapment and contamination, a sanitary application requirement. The 390 Series is also ideal for abrasive applications due to the thin profile disc which increases flow capacity and reduces erosion of valve components.

380/480 SERIES

Featuring Our Unique INTEGRATED NOTCH PLATE Along With ALL ULTRAFLO’S Standard Features! Reduces Inventory Requirements • No separate Notch Plates • No mounting hardware • 9 positions of control with either 5 or 10 position handles

Stronger Design • Allows use of stronger 5 position handles for all throttling requirements • Integrated travel stops and notchesare twice as strong

Resilient Seat Ultraflo’s resilient Seat design is the heart of all 390, 380, 400 and 480 Series valves. The seats incorporate a dovetail retention system to ensure positive installation alignment and ease of assembly. All Ultraflo seats include an integral flange face seal ring molded into the seat providing a positive tank seal. Additionally, the seat completely isolates the line media from the valve body, reducing wear and increasing service life.

Ultra Pipe Coupler The Ultra Coupler provides easy, fast installation and is available in 4” & 5” Groove-to-Groove or Groove-to-Plain units. The coupler design is pressure tested to 65 psi.

Heavy-Duty Handle features two connection points to the body. In addition, the handle was designed with ergonomics in mind. A wide profile provides a broad base for applying both opening and closing pressure. The wide open design easily accommodates gloved hands and eliminates pinch points. Bushings at all pivot points prevent freeze up. Easy Adjustment When piping variations make coupler adjustment necessary, connecting link tension is easily field adjusted without the need for special tools.

Void-Free Gasket

To prevent contamination build up, Ultraflo’s gasket design is free of void areas when installed. The gasket ends are extended to compress together when coupler is closed, forming a positive, Leak – Free seal. All gaskets are Food Grade White Nitrile. LEAK FREE SEAL

Handle Detent Hinge Pin ADJUSTABLE CONNECTING LINK

One Person Installation

The Ultra Coupler is uniquely designed

for easy installation. The Split Gasket is secured to the coupler by a Dovetail Retention and a Connecting Link keeps the body halves attached in the open position. These innovative features simplify the installation and replacement processes and result in significant savings in time and effort.

Accepts Standard Circular Gaskets The unit can be fully opened by simply removing the captive Hinge Pin. When fully opened, the Ultra Coupler will accept industry standard circular gaskets, if desired.

Lightweight / Heavy Duty and Rugged, the coupler is made of A356-

T6 aluminum with 304 stainless steel hardware for durability and excellent corrosion resistance.

Connecting Link Dove Tail Retention Pivot Point Pin Gasket Body

390 and 380 Series

• 1 Piece disc/stem meets FDA requirements • 2”-12”

• Split body construction offers quick and easy cleaning/repairs

• Lightweight, durable construction • Seat design ensures positive retention and easy replacement • Hand polished disc/stems • Direct mount top plate for easy automation

• Low profile neck increases clearance Features

Primary and Secondary Seals Prevent line media from contacting stem and body components. The primary seal is the interference fit between the disc hub and the seat flat. The secondary seal is the interference fit between the stem and seat stem hole. Upper and Lower Stem Bushings (Lower Bushing only on 4” and larger valves.) Heavy duty non-corrosive thermoplastic polymer helps eliminate galling and reduce torque. Stem Packing Ensures a positive seal for pressure or vacuum service and prevents external contaminants from entering the stem bore.

Technical Data: Materials of Construction Body: Cast Aluminum or Cast Iron Epoxy Coated Resilient Seat : Food Grade - Nitrile (black or white), Buna-N, or EPDM. Non Food Grade FKM., EPDM backed PTFE Disc/Stem: 316SS, 17-4 PH or 255 Duplex Stainless Stem Bushing: Upper & Lower Thermoplastic Polymer Body Bolt: Cadmium Plated Steel

Top Plate Upper Bushing Stem Packing Body Recess Secondary Seal Primary Seal Split Body Style Seat Ultrathin Disc/Stem

Manual Operator Components Handle: High strength aluminum alloy, Nodular Iron or Stainless Steel. Throttling Plates: 5 Position High strength aluminum alloy

Flange Seal Lower Bushing

10 Position High strength aluminum alloy 10 Position Stamped Steel Bidirectional Pressure Ratings Disc Type Standard Under Cut Disc Optional Full Cut Disc

Top Plate Industry standardized drilling for total manual operator and actuator interchangeability.

Rating 50 psi 150 psi

Split Body This split body style allows for a onepiece Ultra thin Disc/Stem that does not require disc screws, for improved sanitary performance, discs with satin and high polish finishes are available. 390 series disc/stems are offered in rugged investment cast 17-4PH and 316 Stainless Steel – or 255 Duplex Stainless when both increased strength and sanitary requirements apply. 3” 390 Series Valves have been designed to fit between TTMA, ASME & lightweight flanges. The body features alignment holes that ensure proper valve positioning and allow quick, problem free installation. Photographs are not representative of all valve sizes

Series 390

Standard Aluminum Split Body Design

Series 380

Aluminum Split Body Design with Integrated Notch Plate

4 5

Dimensions 390 & 380 SERIES 2” - 12” Valves Valve Size 1

2

A

B

C

D

E

In.

mm

2 1 2 /2*

50 65

4.00 .375 .563 1.250

4.50

3

75

4.00 .375 .563 1.250

4.875

4.00 .375 .563 1.250

3.938

F

G

H

4.025 2.125 1.625 4.775

Q

Top Plate Drilling Dimensions R S T U Holes

1.531

3.250 .438

2.760

.375

4

2.50 1.750

1.969

3.250 .438

2.760

.375

4

5.275 3.125 1.750

2.689

3.250 .438

2.760

.375

4

4

100 4.00 .437 .625 1.250

6.00

6.775 4.125

2.00

3.719

3.250 .438

2.760

.375

4

5

125 4.00 .437 .625 1.250

6.00

7.650 5.188 2.125

4.813

3.250 .438

2.760

.375

4

6.50

8.650 6.125 2.125

6

150 4.00 .500 .750 1.250

8

200 6.00 .625 .875 1.250

8.313 10.900 8.125

10

250 6.00 ­—

1.125 2.00

9.125 13.275 10.125

12

300 6.00 ­—

1.125 2.00 10.645 16.025 12.093

5.813

3.250 .438

2.760

.375

4

2.50

7.813

5.00 .563

—

—

4

2.50

9.906

5.00 .563

—

—

4

3.00 11.938

5.00 .563

—

—

4

* 2 1/2” size valves are offered only in cast iron bodies and are not available in aluminum.

3

2"-10" Valves Double D Stem

øC øC

6

DD

1

10 12" &12”Valves Valves Round RoundStem Stem

BB

Flats Flats

Keyway

øC

EE

45°

A

H

QQ GG FF øT Bolt Circle øU

8

øR Bolt Circle øS

7

390 Series & 380 Series Components Item

Description

Qty.

1

Split Body

1

2 Seat

1



Disc / Stem

1

4

Upper Bushing

1

5

Stem Packing

1

6

Lower Bushing 1 (4” and larger only)



7

Body Bolt

2



8

Lock Washer

2

3

Dimension & Flanging Notes H dimension is the installed width. Q dimension is the minimum allowable inside diameter of the pipe or mating flange. 2”- 6” Valves are offered with 2 independent Top Plate Drilling patterns: R/S and T/U. Flange Requirements: The valve O.D. and flange bolt circle must share a common center line.

All aluminum valves are designed to fit lightweight and ASME 125/150 flanges. 4”, 5”, 6” and 8” valves require additional machining to fit TTMA flanges and require an “A” following the size indication in the part number. 2” 400 Series and all Series 3” aluminum bodied Ultraflo valves fit TTMA flanges as standard. 390/380 Series 3”and 5” valves feature flange alignment holes to ensure proper positioning and ease of installation.

400 and 480 Series

Top Plate Upper Bushing Stem Packing

Features

• Economical 1 Piece body design • 2”-12” • Lightweight, durable construction • Seat design ensures positive retention and easy replacement • Low profile neck increases clearance • Direct mount top plate for easy automation Ultraflo’s 400 Series valves have set the standard in bulk trailer applications for both performance and economy. Engineered for long service at a low price, this valve incorporates all the advantages of resilient seated butterfly valves plus the features required in bulk trailer transportation applications. The 400 Series offers rugged, lightweight construction, smooth quarter-turn operation, and ease of installationand maintenance.

Body Recess Secondary Seal

Primary and Secondary Seals Prevent line media from contacting stem and body components. The primary seal is the interference fit between the disc hub and the seat flat. The secondary seal is the interference fit between the stem and seat stem hole.

Primary Seal Body Seat Disc Screw Flange Seal Lower Bushing

Upper and Lower Stem Bushings (Lower Bushing on 4” and larger valves) Heavy duty noncorrosive thermoplastic polymer helps eliminate galling and reduce torque. Stem Packing Ensures a positive seal for pressure or vacuum service and prevents external contaminants from entering the stem bore.

Top Plate Industry standardized drilling for total manual operator and actuator interchangeability.

Series 400

Disc Screws 316SS as standard and are sealed with Buna-N O-rings to prevent corrosive media from contacting the stem.

Standard Aluminum Body Design

Series 480

Aluminum Body Design with Integrated Notch Plate

Dimensions 400 & 480 SERIES 2” - 12” Valves Valve Size In.

A

B

C

D

E

F

G

H

Q

2 50 2 1/2* 65

4.00 .375

.563 .563 .563 .625 .625 .625 .750 .875 1.125

1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 2.00

3.938 4.50 4.875 6.00 6.00 6.50 8.313 9.125 10.645

4.025 4.775 5.275 6.775 7.650 8.650 10.90 13.275 16.025

2.125 2.50 3.125 4.125 5.188 6.125 8.125 10.125 12.093

1.625 1.750 1.750 2.00 2.125 2.125 2.50 2.50 3.00

1.531 1.969 2.689 3.719 4.813 5.813 øC 7.813 9.906 11.938

4.00 .375 4.00 .375

3

75

4

100 4.00 .437

5

125 4.00 .437

6

150 4.00 .438

8

200 6.00 .500

10

250 6.00 .625

12

300 6.00 ­—

Flats

45°

Q G F

ø

12" Valves Round Stem

Keyway

øC

45°

* 2 1/2” size valves are offered only in cast iron bodies and are not available in aluminum.

A

H Q G F

Technical Data:

400 Series & 480 Series Components Item Description 1 Body 2 Seat 3 Disc 4 Stem 5 Upper Bushing 6 Stem Packing 7 Lower Bushing (4” and larger only) 8 O-Ring 9 Disc Screw

Manual Operator Components Handle: High strength aluminum alloy, Nodular Iron or Stainless Steel.

øT Bolt Circle øU

Qty. 1 1 1 1 1 1 1

øR Bolt Circle øS

5 6

2 2

4

Bidirectional Pressure Ratings Disc Type

Rating

Standard Under Cut Disc Optional Full Cut Disc

50 psi 150 psi

400 Series bidirectional pressure ratings, disc in closed position.

Throttling Plates: 5 Position High strength aluminum alloy 10 Position High strength aluminum alloy 1

10 Position Stamped Steel

Dimension & Flanging Notes

H dimension is the installed width. Q dimension is the minimum allowable inside diameter of the pipe or mating flange. 2”- 6” Valves are offered with 2 independent Top Plate Drilling patterns: R/S and T/U. Flange Requirements: The valve O.D. and flange bolt circle must share a common center line. All 400 Series aluminum valves are designed to fit lightweight and ASME 125/150 flanges. 4”, 5”, 6” and 8” valves require additional machining to fit TTMA flanges and require an “A” following the size indication in the part number. 2” 400 Series and all 3” aluminum bodied Ultraflo valves fit TTMA flanges as standard.

2 3

9

øC

E

E

Materials of Construction Body: Cast Aluminum or Cast Iron Epoxy Coated Resilient Seat: Food Grade - Nitrile (black or white), Buna-N, or EPDM. Non Food Grade - FKM. Disc: 316SS, Aluminum Bronze, Ductile Iron and Nylon 11 Coated Ductile Iron Stem: 17-4PH Stainless Stem Bushing: Upper & Lower - Thermoplastic Polymer

12" Valves Round Stem

B

D

Dimensions R S T U Holes 3.250 .438 2.760 .375 4 3.250 .438 2.760 .375 4 3.250 .438 2.760 .375 4 3.250 .438 2.760 .375 4 3.250 .438 2.760 .375 4 3.250 .438 2.760 .375 4 2"-10" Valves B Double D Stem Flats 5.00 .563 — — 4 D 5.00 .563 — — 4 5.00 .563 — — 4

mm

2"-10" Valves Double D Stem

øC

Top Plate Drilling

8

7

Hopper Tee Options, Ball Valves, Pneumatic Actuators and Accessories FLANGES

• 2”–12” Aluminum Light Weight flanges • 2”– 6” Aluminum TTMA flanges • 3” Aluminum square flange for check valves

Cast Aluminum Straight Tee

Dual Flanged Bottom Drop Tee with Valve

Cast Aluminum Bottom Drop Tee

Dual Flanged Straight Tee

Standard Tee

• • • • • • • • •

Straight and Bottom Drop units Rugged cast aluminum or cast steel Smooth, weld free flow paths High unloading rates with reduced flow turbulence Dimensionally interchangeable with industry standards Rigid Bottom Drop door features increased ground clearance All units are available with abrasion resistant Urethane lining Straight Tees available in 4”x4”, 5”x4”, 6” x 5” and 6”x4” sizes Bottom Drop Tees available in 4”x4”, 5”x4”, 6”x4”, 6” x 5” and 8”x4” sizes

Dual Flanged Tees

Ultraflo’s unique Dual Flanged Tees offer increased clearance and easy installation/ maintenance. • Dual flanged design allows removal of Tee while valve remains in place • Optimum ground clearance • Rugged cast aluminum construction • Smooth, weld free flow paths for optimal off loading • High unloading rates with reduced flow turbulence • Straight and Bottom Drop Tees available in 5”x4”, 6”x4” and 6” x 5”sizes

Series S40 Ball Valve • • • • •

1 Piece Body Reduced Port Stainless Steel Valve Sizes: 1/4” through 2” Pressure Rating: 1/4”-2”: 1000 psi WOG

Series S40 ball valves offer an economical, compact, one piece body design that supplies maximum structural strength while reducing leak paths. Features include low operating torque and safety latch handles. Threaded end connections.

Series S51 Ball Valve

Series S51 brass ball valves are the ideal utility valve. The two-piece body construction offers low operating torque and bottom entry blowout proof stems. The balls are hard chromium plated brass for added durability and longevity.

Series S80 Ball Valve

Series S80 ball valves have been designed to meet the needs of the chemical, textile and process industries. An economical full port valve featuring adjustable stem packing and safety latch handles. Threaded end connections.

• 2 Piece Brass Body Full Port • Valve Sizes: 1/4” through 4” • Threaded End Connections • Pressure Ratings: 1/4”-2”: 600 psi WOG 2 1/2”-4”: 400 psi WOG 1/4”- 4”: 150 psi WSP • 2 Piece Bodies Full Port • Stainless Steel • Valve Sizes: 1/4” through 4” • Pressure Ratings: 1/4”- 4”: 1000 psi WOG 150 psi WSP

100 Series Pneumatic Actuators

• Torque range from 300 – 29,000 lb-ins. • Double Acting and Spring Fail Safe versions are offered • Hard anodized aluminum housing • Direct mounting to Ultraflo valves and ISO mounting compliant • NAMUR compliance These rack and pinion actuators are suitable for both On-Off and Throttling applications. The Spring Fail Safe units feature a spring cartridge system for easy and safe maintenance. Features include external travel stops and valve position indicator. Actuators are available with an ENI (Electroless Nickel Impregnated) body which is ideal for corrosive and sanitary applications. Stainless Steel bodies are also available.

Manual Operators

• Direct coupling to the Ultraflo top plate • Handles are available in 5 position, 10 position and multiple position configurations • Available in Aluminum, Nodular Iron and Stainless Steel • Open and closed stops are built-in • Nodular Iron and Stainless Steel Handles can be padlocked to prevent operation

3 & 4-Way Solenoid Valves • Simple electrical operation of

pneumatic actuators • Available in NEMA 4 and NEMA 4,7,9 enclosures • Direct mount to Ultraflo actuators • No external tubing required

Ultraflo Corporation is ISO 9001:2000 certified. The data represented in this brochure is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements. Consult your Ultraflo representative for specific performance data and proper materials selection for you particular application. © 2011 Ultraflo Corporation. All rights reserved.

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